Misc. Specifications And Charts; Master Torque Table - Polaris RZR XP 1000 2014 Service Manual

GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

MASTER TORQUE TABLE

ITEM
A-Arm Bolt
(front)
Ball Joint Fasteners
Battery Mount Bracket
Fasteners
Battery Terminal Fasteners
Beadlock Screws
Brake Disc Mounting Bolts
Brake Bleed Screws
Brake Caliper Mounting
Bolts (front)
Brake Caliper Mounting
Bolts (rear)
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Pedal Mount Bracket
Bolts
Brake Switch
Cab Frame Bolts
Cam Chain Tensioner
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Clutch Cover (outer)
Screws
Connecting Rod Bolts
Coolant Bleed Screw
Coolant Temperature
Sensor
CPS Retaining Bolt
Crankcase Bolts M10
Crankcase Bolts M8
Crankcase Bolts M6
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Differential Cover Screws
(INTL)
Door Fasteners
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate
Screw
1.22
TORQUE
42 ft-lb (57 Nm)
42 ft-lbs (57 Nm)
8 ft-lbs (11 Nm)
60 in-lbs (7 Nm)
Step 1: 24 in-lbs (3 Nm)
Step 2: 7 ft-lbs (10 Nm)
30 ft-lb (41 Nm)
48 in-lb (5 Nm)
30 ft-lb (41 Nm)
46 ft-lbs (62 Nm)
15 ft-lbs (20 Nm)
15 ft-lbs (20 Nm)
16 ft-lbs (22 Nm)
15 ft-lbs (20 Nm)
40 ft-lb (54 Nm)
29 ft-lb (40 Nm)
7 ft-lb (10 Nm)
14 ft-lb (19 Nm)
50 in-lbs (5 Nm)
Step 1: 9 ft-lbs (12 Nm)
Step 2: 13 ft-lb (18 Nm)
Step 3: Tighten add'n 105°
89 in-lb (10 Nm)
17 ft-lb (23 Nm)
9 ft-lb (12 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n 90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
11 ft-lbs (15 Nm)
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb (10
Nm)
22 ft-lb (30 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
9 ft-lb (12 Nm)
ITEM
Drive Clutch Shift Weight
Fasteners
Drive Clutch Spider
Drive Clutch Spider Jamb
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Helix
Retaining Screws
ECU Mounting Screws
Engine Mount (front)
Engine Oil Plug
Engine/Transmission
Mounting Bolts
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Exhaust Pipe to Muffler
Fasteners
Floor Screws
Flywheel Bolt
FOX Shock Body Cap
FOX Shock Bearing
Assembly
FOX Shock Bleed Screw
FOX Shock Eyelet
FOX Shock Shaft Nut
Frame Bolts (front to rear)
Front Bumper / Fender
Screws
Front Gearcase Cover
Plate Screws
Front Gearcase Drain/Fill
Plugs
Front Gearcase Mounting
Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Hip Bolster Bolts
Hose Clamp
Hub Castle Nut (front and
rear)
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
TORQUE
20 in-lb (2 Nm)
290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite® 7088
Primer and 0.4 mL Loctite®
620™)
250 ft-lb (339 Nm)
(Apply 0.1 mL Loctite® 7088
Primer and 0.1 mL Loctite®
620™)
55 ft-lb (75 Nm)
48 in-lb (5 Nm)
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
12 ft-lbs (16 Nm)
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
*see procedure for illustration
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
21 ft-lb (28 Nm)
8 ft-lb (11 Nm)
133 ft-lbs (180 Nm)
100 ft-lb (135 Nm)
35 ft-lb (47 Nm)
14 in-lb (2 Nm)
50 ft-lb (68 Nm)
22 ft-lb (30 Nm)
40 ft-lb (54 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
30 ft-lbs (41 Nm)
70 ft-lbs (95 Nm)
44 in-lb (5 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
14 ft-lb (19 Nm)
35 in-lb (4 Nm)
180 ft-lbs (244 Nm)
© Copyright Polaris Industries Inc.