Valve Clearance Adjustment - Polaris RZR XP 1000 2014 Service Manual

VALVE CLEARANCE ADJUSTMENT

NOTE
Always inspect valve clearance prior to camshaft
installation or final engine assembly.
1. Reference the camshaft
markings made during disassembly. If installing new
camshafts or if camshafts were not marked, you can
reference the part number stamped on the end of the
shafts and compare to the electronic parts catalog.
2. Lubricate the camshaft bearing journal surfaces with
Polaris PS-4 engine oil prior to installation.
3. Carefully install the camshafts into the cylinder head.
The PTO camshaft lobes
shown.
4. Carefully install the rear camshaft carriers onto the
camshafts. Carrier openings should face each other
when installed properly.
r
5. Install the four bolts that retain each rear camshaft
t
carrier and tighten
specification.
TORQUE
Camshaft Carrier Bolts:
7 ft-lb (10 Nm)
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
6. Rotate the camshaft until the cam lobes above the
intake and exhaust
e
should face out as
7. Measure the valve clearance
8. Repeat steps 6 and 7 until all eight valves have been
9. If any of the valve clearance measurements are out
the bolts evenly to
ENGINE / COOLING SYSTEM
valves you are inspecting are facing up
(feeler) gauge. Record the measurement if clearance
is out of specification.
inspected.
MEASUREMENT
Intake Valve Clearance (cold):
.006 ± .002" (0.15 ± 0.05 mm)
Exhaust Valve Clearance (cold):
.008 ± .002" (0.20 ± 0.05 mm)
of specification, remove the camshaft carriers and
camshafts and proceed with this procedure.
NOTE
If all valve clearance measurements are within
specification, remove the camshaft carriers and
proceed to Camshaft Installation / Timing, page 3.80.
y
.
3
u
using a thickness
3.85