General Specifications; Brake System Service Notes - Polaris RZR XP 1000 2014 Service Manual

BRAKE SYSTEM

GENERAL SPECIFICATIONS

FRONT BRAKE SYSTEM
Front Brake Pad Thickness
Front Brake Disc Thickness
Front Brake Disc Runout
REAR BRAKE SYSTEM
Rear Brake Pad Thickness
Rear Brake Disc Thickness
Rear Brake Disc Runout
PARK BRAKE SYSTEM (INT'L MODEL)
Park Brake Pad Thickness
Park Brake Disc Thickness

BRAKE SYSTEM SERVICE NOTES

Disc brake systems are light weight, low maintenance, and perform well in the conditions this vehicle will routinely
encounter. There are a few things to remember when replacing disc brake pads or performing brake system service to
ensure proper system function and maximum pad service life.
• DO NOT over-fill the master cylinder fluid reservoir.
• Make sure the brake pedal returns freely and completely.
• Adjust stop pin on brake caliper(s) after pad service.
• Check and adjust master cylinder reservoir fluid level after pad service.
• Make sure atmospheric vent on reservoir is unobstructed.
• Test for brake drag after any brake system service and investigate cause if brake drag is evident.
• Make sure caliper moves freely on guide pins (where applicable).
• Inspect caliper piston seals for foreign material that could prevent caliper pistons from returning freely.
• Perform a brake burnishing procedure after installing new pads to maximize service life.
• DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only approved brake
cleaning products.
9.4
Item Standard
.297 ± .007" (7.54 ± .178 mm)
.188" (4.78 mm)
Item Standard
.298 ± .007" (7.57 ± .178 mm)
.188" (4.78 mm)
Item Standard
Inboard - .300" (7.62 mm)
Outboard - .250" (6.35 mm)
.175 - .185" (4.44 - 4.70 mm)
-
-
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
Service Limit
.180" (4.6 mm)
.170" (4.32 mm)
.010" (.254 mm)
Service Limit
.180" (4.6 mm)
.170" (4.32 mm)
.010" (.254 mm)
Service Limit
.240" (6.10 mm)
.190" (4.83 mm)
.150" (3.81 mm)
© Copyright Polaris Industries Inc.