Crankshaft Installation - Polaris RZR XP 1000 2014 Service Manual

10. Carefully place the cylinder and pistons into the
upper crankcase.
11. Install the Cylinder Holding & Camshaft Timing Plate
w
(PU-50563) onto the cylinder. The cylinder holding
tool retains the cylinder and pistons when the engine
is rotated.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
ENGINE / COOLING SYSTEM

CRANKSHAFT INSTALLATION

NOTE
Whether installing a new crankshaft or re-installing the
original, refer to the bearing selection charts (see
Chapter 3 – Crankshaft Main Bearing Selection, page
3.64 and Connecting Rod Bearing Selection, page 3.64
).
1. Rotate the engine so the cylinder is facing down.
2. Clean the bearing bore surfaces of upper crankcase
(main bearings), connecting rods and connecting rod
caps.
3. Align tab of new main bearing
bearing bore of crankcase. Press bearing insert
firmly into place. Repeat for all main bearings.
4. Align tab of new connecting rod bearings
slot in the connecting rod stem and connecting rod
end cap. Press bearing insert firmly into place.
Repeat for the other connecting rod.
e
5. Install oil drain diverter
q
with the slot in main
w
with the
into the upper crankcase.
3.69
3