General Information; Torque Specifications; Special Tools; Multi-Function Pliers - Polaris RZR XP 1000 2014 Service Manual

GENERAL INFORMATION

TORQUE SPECIFICATIONS

ITEM
Front A-Arm Bolt
Tie Rod End to Bearing
Carrier Housing Bolt (Not
reusable)
Ball Joint Fastener
Front Shock Mount Bolts
Rear Shock Mount Bolts
Wheel Hub Castle Nuts
Wheel Nuts (Cast
Aluminum Rims)
Tie Rod End Jamb Nut
Radius Rod Fasteners
Bearing Carrier to Trailing
Arm Bolts
Rear Stabilizer Bar Linkage
Rear Shock Reservoir
Mounting Clamps
Rear Stabilizer Bar
Mounting Bracket Bolts
Rear Stabilizer Bar
Locating Clamp Bolts
Shock Guard Screws
Tilt Steering Shock
Fasteners
Steering Pivot Tube
Mounting Fasteners
Steering Wheel Nut
Steering Shaft to Power
Steering Unit (upper/lower)
(EPS models)
EPS Cover Screws
Power Steering Unit to
Mount Bracket Bolts
Lower Steering Shaft to
Steering Rack
Power Steering Bracket to
Frame Nuts
Steering Rack Mounting
Bolts
Hip Bolster Bolts
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.

SPECIAL TOOLS

TORQUE VALUE
42 ft-lb (57 Nm)
15 ft-lbs (20 Nm) + 90°
42 ft-lbs (57 Nm)
42 ft-lb (57 Nm)
70 ft-lbs (95 Nm)
110 ft-lbs (149 Nm)
120 ft-lbs (163 Nm)
14 ft-lbs (19 Nm)
40 ft-lb (54 Nm)
Walker Evans™: See Walker Evans™ Shock Service
later in this chapter, page 8.31
42 ft-lb (54 Nm)
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com
40 ft-lbs (54 Nm)
35 in-lb (4 Nm)

MULTI-FUNCTION PLIERS

Included in the tool kit, the multi-function pliers is
designed to remove the plastic push rivets used to fasten
17 ft-lb (23 Nm)
body components.
10 ft-lb (14 Nm)
14 in-lbs (2 Nm)
7 ft-lb (10 Nm)
8 ft-lb (11 Nm)
65 ft-lbs (88 Nm)
15 ft-lbs (20 Nm)
8 ft-lb (11 Nm)
30 ft-lb (41 Nm)
42 ft-lb (57 Nm)
16 ft-lb (22 Nm)
16 ft-lbs (22 Nm)
14 ft-lb (19 Nm)
STEERING / SUSPENSION
PART
TOOL DESCRIPTION
NUMBER
Gas Shock Recharging Kit
2200421
Shock Spring Preload Spanner
2878925
Wrench (Walker Evans™)
2876389 Multi-Function Pliers
Spanner Wrench - 2.5" / 3.0" Inner
PU-51829
Internal Bypass (FOX)
Spanner Wrench - 2.5" Outer Internal
PU-51830
Bypass (FOX)
Spanner Wrench - 3.0" Outer Internal
PU-51832
Bypass (FOX)
Shock Body Holding Tool (2.5") (FOX)
PU-51837
Shock Body Bolding Tool (3.0") (FOX)
PU-51838
8
8.3