Caliper Assembly; Caliper Installation - Polaris RZR XP 1000 2014 Service Manual

CALIPER ASSEMBLY

q
1. Install new caliper seals
sure groove is clean and free of residue or brakes
may drag upon assembly.
2. Coat piston with clean Polaris DOT 4 Brake Fluid
(PN 2872189). Install piston
while pushing inward. Piston should slide in and out
of bore smoothly with light resistance.
3. Lubricate the mounting bracket pins
grease and install the rubber dust seal boots
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.

CALIPER INSTALLATION

w
in the caliper body . Be 1. Install the rear caliper with new mounting bolts.
e
with a twisting motion
r
with silicone 2. Install brake line banjo bolt
t
.
q
Torque mounting bolts to specification.
TORQUE
Rear Caliper Mount Bolt
40 ft-lbs (54 Nm)
specification.
TORQUE
Banjo Bolts:
15 ft-lbs (20 Nm)
BRAKE SYSTEM
q
:
w
and torque to
9
9.33