Crankcase Inspection - Polaris RZR XP 1000 2014 Service Manual

ENGINE / COOLING SYSTEM
13. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
CRANKSHAFT BEARING JOURNAL
DIAMETERS
B
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
G
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
Y
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Crankshaft Main Bearing Selection,
page 3.64 and Connecting Rod Bearing Selection,
page 3.64 procedures.
3.56
1.6140 - 1.6143"
(40.996 - 41.004
mm)
1.6129" (40.970
mm)
1.6118 - 1.6122"
(40.942 - 40.950
mm)
1.6104" (40.906
mm)
1.6137 - 1.6140"
(40.988 - 40.995
mm)
1.6129" (40.970
mm)
1.6115 - 1.6118"
(40.934 - 40.941
mm)
1.6104" (40.906
mm)
1.6134 - 1.6137"
(40.980 - 40.987
mm)
1.6129" (40.970
mm)
1.6112 - 1.6115"
(40.926 - 40.933
mm)
1.6104" (40.906
mm)

CRANKCASE INSPECTION

1. Remove the oil drain diverter
crankcase.
2. Remove all traces of crankcase sealer from the
crankcase mating surfaces. Inspect the surfaces
closely for nicks, burrs or damage.
3. Be sure alignment pins are in place where used.
4. Be sure oil passages are clean and free of any
cleaning solvent (see Chapter 3 – Engine Oil Flow
Chart, page 3.5).
5. Remove and discard the plain bearings located in
the upper crankcase
r
connecting rods
assembly if a bearing bore is galled or if bearing
inserts have rotated in the case. Refer to bearing
selection procedures upon assembly.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
q
from the upper
w e
, lower crankcase
. Replace the crankcase
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and