ProMinent DULCOMETER PH-501 Assembly And Operating Instructions Manual
ProMinent DULCOMETER PH-501 Assembly And Operating Instructions Manual

ProMinent DULCOMETER PH-501 Assembly And Operating Instructions Manual

Compact controller
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bajo condiciones de uso y servicio normales, cuando se usa y mantiene correctamente,
remanufacturadas a opción del Fabricante, con la condición sin embargo de que por hacerlo
no estemos en la obligación de reemplazar un ensamblaje completo, el mecanismo entero
obra u otros cargos que pudieran surgir por falla, reparación o reemplazo del producto.
que haya sido desarmado sin aprobación previa del Fabricante, o que haya sido sometido
a uso indebido, aplicación indebida, negligencia, alteración, accidente o acto fortuito;
que no haya sido instalado, usado o mantenido según las instrucciones de instalación
toallas para lavar o productos sanitarios femeninos, etc. en todas las aplicaciones de
En aquellas instancias en que haya daños causados por una presunta falla de la
LO QUE DEBE Y NO DEBE HACER PARA INSTALAR UNA BOMBA DE SUMIDERO
1. LEA completamente todo el material sobre la instalación provisto con la bomba.
2. INSPECCIONE
3. RETIRE
NO LA INSTALE sobre arena, grava o tierra.
4. ASEGÚRESE
correcto de los interruptores de control de nivel.
5. SIEMPRE desconecte la bomba de la fuente de alimentación eléctrica antes de
manipularla.
SIEMPRE conecte la bomba a un circuito protegido separadamente y con puesta a tierra
adecuado.
JAMÁS
JAMÁS transporte o levante la bomba por su cable de alimentación eléctrica.
JAMÁS
6. INSTALE
JAMÁS
PRECAUCIONES ELÉCTRICAS -
eléctrica y desenchufe la bomba. Asegúrese de usar zapatos protectores con suelas aislantes y de no estar parado en el agua. Bajo condiciones de inundación, llame a
Las bombas sumergibles contienen aceites que se presurizan y calientan bajo condiciones operativas.
Deje que pasen 2½ horas después de apagarla antes de proceder con el servicio.
CONDICIÓN
A.
La bomba no arranca o no funciona.
El motor se sobrecalienta y activa la protección
B.
contra sobrecarga o desconecta el fusible.
La bomba se encienda y se apaga muy a
C.
menudo.
D.
La bomba no se apaga.
E.
La bomba funciona pero sin o con poca agua.
Caída en la carga y/o capacidad después de un
F.
período de uso.
bomba. Las Estaciones de servicio autorizadas por Zoeller deberán proporcionar dicho servicio.
Visite el sitio www.zoellerpumps.com/servicestations para encontrar la estación de servicio autorizada para su zona.
GARANTÍA LIMITADA
-
LISTA DE VERIFICACIÓN DE SERVICIO
CAUSAS COMUNES
Interruptor defectuoso, dañado o fuera de punto.
defectuoso, motor en corto circuito.
protección contra sobrecarga abierta, interruptores defectuosos, foso del sumidero demasiado pequeño.
defectuoso, dañado o fuera de punto.
agua de entrada contiene aire o hace que el aire entre en la bomba.
© Copyright 2011 Zoeller Co. All rights reserved.
6
que asuma por nosotros ninguna otra responsabilidad con respecto a nuestros productos.
EL FABRICANTE EXPRESAMENTE RECHAZA RESPONSABILIDAD POR DAÑOS
ESPECIALES, EMERGENTES O INCIDENTALES O POR INCUMPLIMIENTO DE
LA GARANTÍA EXPRESA O IMPLÍCITA; Y CUALQUIER GARANTÍA IMPLÍCITA DE
IDONEIDAD PARA UN FIN PARTICULAR Y DE COMERCIALIZACIÓN SE LIMITARÁ
A LA DURACIÓN DE LA GARANTÍA EXPRESA.
7. JAMÁS
8. PRUEBE la bomba inmediatamente después de su instalación para asegurarse de que el
sistema funciona correctamente.
9. CUBRA el foso con una tapa adecuada para sumidero.
10. EXAMINE
de acuerdo a cada uno de ellos.
11. CONSULTE con el fabricante si necesita aclaraciones o tiene preguntas.
12. CONSIDERE un sistema de dos bombas con alarma en donde la instalación puede sobrecargarse
13. CONSIDERE
necesaria para prevenir daños a la propiedad debido a inundación causada por interrupciones
sistema.
14. INSPECCIONE y pruebe el funcionamiento del sistema por lo menos cada 3 meses.
E-1136

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Summary of Contents for ProMinent DULCOMETER PH-501

  • Page 1 GARANTÍA LIMITADA bajo condiciones de uso y servicio normales, cuando se usa y mantiene correctamente, que asuma por nosotros ninguna otra responsabilidad con respecto a nuestros productos. EL FABRICANTE EXPRESAMENTE RECHAZA RESPONSABILIDAD POR DAÑOS remanufacturadas a opción del Fabricante, con la condición sin embargo de que por hacerlo ESPECIALES, EMERGENTES O INCIDENTALES O POR INCUMPLIMIENTO DE no estemos en la obligación de reemplazar un ensamblaje completo, el mecanismo entero LA GARANTÍA EXPRESA O IMPLÍCITA;...
  • Page 2 INSTALACIÓN RECOMENDADA PARA TODAS LAS APLICACIONES 9. El estanque debe estar limpio y libre de escombros después de la instalación. Eléctrico Nacional y todos los otros requisitos eléctricos locales y estatales aplicables. bola y instalarla de acuerdo con cualesquiera y todos los códigos. NOTA: o achique requieren instalación de carga elevada o por debajo de la tapa, use 12.
  • Page 3 INSTRUCCIONES PARA LA INSTALACIÓN DE LOS MODELOS WD Y WH Determinación del rango de bombeo en pulgadas (1 pulg. = 2,5 cm) BLANCO Longitud de la atadura VERDE NEGRO NEGRO 13.5 CAPACITOR BLANCO el rango de bombeo sobre la horizontal no es igual al rango de bombeo debajo de la horizontal. 5 PULG., MÍN.
  • Page 4 Avis à l'installateur - Les instructions doivent rester avec l'installation. FM2676F Que vous dormiez en paix est notre priorité ® Les renseignements présentés ® l’usine en cas de contradiction ou d’inconsistance. www.zoeller.com ADRESSE POSTALE : ADRESSE PHYSIQUE : TÉL : +1 FAX +1 DATE D’INSTALLATION : INSTRUCTIONS D’INSTALLATION...
  • Page 5 GARANTIE LIMITÉE garantie, tout produit neuf contre tout vice de matériel et de main-d’œuvre, en utilisation accepter la responsabilité en notre nom pour nos produits. normale et quand utilisé et entretenu correctement, pendant une période de 3 ans de garantie, et que des inspections prouvent contenir des vices de fabrication ou de main- remplacement ou des renseignements supplémentaires concernant la garantie.
  • Page 6 INSTALLATION RECOMMANDÉE POUR TOUTES APPLICATIONS codes. de préférence juste au-dessus du puits pour permettre la dépose de la pompe REMARQUE - pour les pompes automatiques, utiliser le schéma d’installation pour l’assèchement ci- dessous. avoir des joints étanches. éviter les chutes accidentelles. refoulement, de niveau avec le dessus de la pompe.
  • Page 7 Installation des modèles WD et WH pouces (1 pouce = 2,5 cm) BLANC Longueur du 10 15 20 22 bras d’attache VERT min. max. NOIR Plage de 9 13.5 18 22 24 pompage NOIR BLANC CONDENSATEUR la plage DE PASSAGE de pompage au-dessus de l’horizontale n’est COMMUTATEUR 5 po min.
  • Page 8 SECTION: 6.10.396 Your Peace of Mind is Our Top Priority ® FM1790 0300 ® Product information presented Supersedes of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: visit our web site: SHIP TO: www.zoeller.com E-1143 © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 9 MAIL TO: P.O. SHIP TO: visit our web site: ® www.zoeller.com Your Peace of Mind is Our Top Priority ® E-1144 © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 10 PH-501 - Transmitter, pH, Prominent Dulcometer pH or ORP4-20mA output, 7781499 E-1145...
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  • Page 114 Fillable Standard Pressure Gauges INDUMART Canada www.indumart.com PI-201/2 - Gauge, Pressure, 0-30psi, Indumart, P16T2-FG-30 PI-301 - Gauge, Pressure, 0-15psi, Indumart, P16T2-FG-15 SERIES: P16 PI-301/2 - Gauge, Pressure, 0-30psi, Indumart, P16T2-FG-30 PI-401/2 - Gauge, Pressure, 0-30psi, Indumart, P16T2-FG-30 PI-501/2 - Gauge, Pressure, 0-30psi, Indumart, P16T2-FG-30 Dial: 1½", 2", 2½", 4"...
  • Page 115 Bulletin E-53 Low Differential Pressure Switches Series 1800 for General Industrial Service Specifications — Installation and Operating Instructions PSL-301 - Switch, Pressure, 1823-2 PSL501 - Switch, Pressure, 1823-40 PSL-601/2 - Switch, Pressure, 1823-40 PSL-7911 - Switch, Pressure, 1823-2 1-1/8 1-27/32 [28.57] [46.83] 1/8 FEMALE NPT...
  • Page 116 INSTALLATION 1-1/2 [38.10] 1/8 FEMALE NPT 1-1/4 [31.75] 1. Select a location free form excessive vibration and where oil or LOW PRESSURE 3/32 [2.38] water will not drip upon the switch. See special housings for CONNECTION unusual conditions. 2. While not required, positioning the pressure connections 6 [15.40] Ø5/16 [7.94] 4 [101.60]...
  • Page 117 Bulletin E-53 SERIE 1800 Interruptor Para Baja Presión Diferencial 1-1/8 1-27/32 [28.57] [46.83] 1/8 FEMALE NPT fl7/8 [22.23] HIGH PRESSURE CONDUIT CONNECTION CONNECTION 1/2 MALE NPT 3-39/64 MOUNTING SPUD [91.68] 1/8 FEMALE NPT LOW PRESSURE CONNECTION 3-1/8 [19.05] [79.38] 2-3/32 fl4 [53.18] [101.60]...
  • Page 118 E-1253...
  • Page 119 PSL-7911 - Meter, Flow, Pitot Tube, 4" PITOT TUBE AIR FLOW METERS PFLOW SERIES Application: newterra Pitot Tube Air Flow Meters are designed to be a cost effective, accurate flow meters that are calibrated for your site-specific conditions. The unique self draining design allows the meter to function in process lines with high humidity and moisture content as well as dry air lines.
  • Page 120 PITOT TUBE AIR FLOW METERS PFLOW SERIES Specifications: Maximum Air 250 °F (standard) Accuracy: 2.5 % of scale at Temperature: 300 °F (high temp version) calibration point Max. Operating 15 psig (standard unit) Pressure Drop: Less than 2” WC Pressure 35 psig (medium pressure unit) pressure drop in high 80 psig (high pressure unit)
  • Page 121 PITOT TUBE AIR FLOW METERS PFLOW SERIES Company Name: ______________________________ Purchase Order Number: _____________________________ Contact Name: _____________________________ Contact Number (PH/FAX):________________/_______________ (Note: Please include relevant credit information to set up an account if required. Ship to Address: _____________________________________________________________________ Billing Address: ______________________________________________________________________ Credit Card Orders (Please check card type) VISA MASTERCARD...
  • Page 122 SCR-201/2 - Switch, Level, Ultrasonic, Flowline, LU10-1405 Switch Tek Powered Level Switch LZ12, LU10, LP15 and LO10 Series Manual Flowline Inc. 10500 Humbolt Street Los Alamitos, CA 90720 Tel: (562) 598 3015 Fax: (562) 431 8507 www.flowline.com Rev A LO900002 1 of 20 E-1257...
  • Page 123: Table Of Contents

    INTRODUCTION Step One About Switch Pak™ Powered Level Switches: This manual contains information on all four series of powered level switches; Vibration (LZ12 series), Ultrasonic (LU10 series), Optic Leak (LO10 series) and SuperGuard Capacitance (LP15 series). The switches all feature two outputs: 1) a 4 or 20 mA current switch and 2) a 60VA SPST dry contact relay.
  • Page 124: Specifications

    SPECIFICATIONS (common) Step Two Common Specifications: Orientation: Universal Pressure: 150 psi (10 bar) @ 25 °C., derated Accuracy: ± 1 mm in water @ 1.667 psi (.113 bar) per °C. above Repeatability: ± 0.5 mm in water 25° C. Supply voltage: 12 36 VDC Sensor rating: NEMA 6 (IP68)
  • Page 125: Sensor Information

    SENSOR INFORMATION (vibration) Step Three Vibration Switch (LZ12 Series): The Tuning Fork vibration switch operates at a nominal frequency of 400 Hz. As the switch becomes immersed in a liquid or slurry, a corresponding frequency shift occurs. When the measured frequency shift reaches the set point value, the switch changes state indicating the presence of a liquid or slurry medium.
  • Page 126: Maintenance Alarm

    SENSOR INFORMATION (vibration) Step Three Maintenance Alarm (LZ12 Vibration only): For optimum performance and proactive maintenance, the sensor automatically adjusts for coating, and if necessary, outputs a preventative maintenance alarm. The Yellow wire is a NPN transistor designed to switch when a build up of material prevents the vibration switch from operating at its operational frequency.
  • Page 127: Ultrasonic Switch (Lu10 Series)

    SENSOR INFORMATION (ultrasonic) Step Three Ultrasonic Switch (LU10 Series): The Ultrasonic level switch generates a 1.5 MHz ultrasonic wave from a miniature piezoelectric transducer located on one side of the gap within it’s sensing tip. Another piezo transducer, located on the other side of the gap, acts as a microphone, picking up the sound wave. When liquid enters the gap, there is a change in the speed the wave crosses the gap.
  • Page 128: Optic Leak Detection (Lo10 Series)

    SENSOR INFORMATION (optic) Step Three Optic Leak Detection Switch (LO10 Series): The Optic Leak Detector use principles of optical refraction to detect the presence or absence of fluid. A pulsed infrared light beam is internally generated by a light emitting diode and aimed at the slanted optical tip of the sensor. If the tip is dry, the light beam bounces at a 90 degree angle to a receiving photo transistor, indicating a dry condition.
  • Page 129 SENSOR INFORMATION (capacitance) Step Three SuperGuard Capacitance Switch (LP15 Series): The SuperGuard level switch generates a pulse wave radio frequency signal from the capacitance electrode located in the sensing tip of each sensor. When liquid comes into contact with the sensing tip, the capacitance as measured by the sensor changes based on the dielectric constant of the liquid.
  • Page 130: Safety Precautions

    SAFETY PRECAUTION Step Four About Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS PRODUCT. This manual includes information on all models of Flowline Switch Tek™ Powered Level Switches: LZ12, LU10, LP15 and LO10 series. Please refer to the part number located on the sensor label to verify the exact model which you have purchased.
  • Page 131: Make A Fail Safe System

    SAFETY PRECAUTION (capacitance) Step Four Make a Fail Safe System: Design a fail safe system that accommodates the possibility of switch and/or power failure. FLOWLINE recommends the use of redundant backup systems and alarms in addition to the primary system. Adding a redundant high level float switch to the system is a cost effective means to prevent costly tank overflows.
  • Page 132: Installation

    INSTALLATION Step Five Through Wall Installation: Flowline’s Switch Tek™ level switches may be installed through the top, side or bottom of a tank wall. The sensor has male 3/4" NPT threads on either side of a 15/16" wrench flat. This enables the user to select the sensor’s mounting orientation, installed outside of the tank in, or inside of the tank out.
  • Page 133: Electrical

    ELECTRICAL Step Six Supply Voltage: The supply voltage to the Switch Tek™ level switch should never exceed a maximum of 36 VDC. Flowline controllers have a built in 13.5 VDC power supply which provides power to all of Flowline’s electrically powered sensors. Alternative controllers and power supplies, with a minimum output of 12 VDC up to a maximum output of 36 VDC (30 VDC with LZ12 series), may also be used with the Switch Tek™...
  • Page 134: Wiring

    WIRING Step Seven Wiring to a FLOWLINE Controller LC40 Series Controller (4 or 20 mA output): LC10/LC11 Series Controller (4 or 20 mA output): LC42 1001 Shown LC11 1001 shown Switching Inductive Loads: The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation.
  • Page 135: Wiring The Relay Output

    WIRING (continued) Step Seven Wiring the Relay Output: Switch Tek™ requires 12 36 VDC (30 VDC max. for LZ12 series) power to operate the sensor and switch the relay. All illustrations below identify a Dry switch state as the normal position of the relay.
  • Page 136 WIRING (continued) Step Seven Models LU10 ___5 Only: The LU10 ___5 level switch has been approved for use in Class I, Groups A, B, C & D; UNDER CERTIFICATE NUMBER LR 79326 4. DO NOT USE THE LZ12, LP15 or LO10 SERIES IN INTRINSICALLY SAFE APPLICATIONS.
  • Page 137 WIRING (continued) Step Seven Models LU10 ___5 Only: The LU10 ___5 level switch has been approved for use in Class I, Division 1, Groups A, B, C & D; EEx ib IIC T6; UNDER CERTIFICATE NUMBER LCIE 01.E6048X. DO NOT USE THE LZ12, LP15 or LO10 SERIES IN INTRINSICALLY SAFE APPLICATIONS.
  • Page 138: Wiring As A P Channel Or N Channel Output

    WIRING (continued) Step Seven Wiring as a P Channel or N Channel output: The Switch Tek™ can be substituted for either a P Channel (PNP, sourcing) output or an N Channel (NPN, sinking) output. Normally Open DC Load as a P Channel Output: Normally Closed DC Load as a P Channel Output: The Red wire connects to Positive (+) of the power The Black wire connects to Positive (+) of the power...
  • Page 139: Maintenance

    MAINTENANCE Step Eight General: The Switch Tek™ level switch requires no periodic maintenance except cleaning as required. It is the responsibility of the user to determine the appropriate maintenance schedule, based on the specific characteristics of the application liquids. Cleaning procedure: 1.
  • Page 140: Testing The Installation

    MAINTENANCE (continued) Step Eight Testing the installation: 1. Power: Turn on power to the controller and/or power supply. 2. Immersing the switch: Immerse the sensing tip in its application liquid, by filling the tank up to the switches point of actuation. An alternate method of immersing the switch during preliminary testing is to hold a cup filled with application liquid up to the switch's tip.
  • Page 141: Warranty, Returns & Limitations

    Warranty, Returns & Limitations Step Nine Warranty Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Flowline for a period of two years from the date of manufacture of such products.
  • Page 142 SCR-201/2 - Filter, Rotary screen, Newterra 17" wide SCR-50 E-1277...
  • Page 143 SCR-201/2 - Gear Motor, 230/460V 50/60 3P, 60/50hz 1/4hp SK1SI63/H10-56C-63L/4 FRD DIV2 NSD+ 400:1 Nord Gear, 4.3 RPM, CSA CL1 DIV2" E-1278...
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  • Page 196 Remote Bulb Control (Continued) Selection Charts (Continued) Replacement Parts Code Number Description CVR28A-617R Concealed adjustment cover CVR28A-618R Visible scale cover KNB20A-602R Replacement Knob Kit Accessories A packing nut is available for closed tank application. Specify the part number FTG13A-600R. Bulb wells (WEL14A Series) are available for liquid immersion applications. Refer to the selection chart or to Bulb Wells Catalog Page, LIT-1922135.
  • Page 197 TSLL/TSH - Switch, Temperature Thermostat, CN TF115-001 TSLL7911 - Switch, Temperature Thermostat, CN TF115-001 TSLL-7941 - Switch, Temperature Thermostat, CN TF115-001 E-1371...
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  • Page 201 VT-701/ 702 - Transmitter, Pressure/ Vacuum, IFM efector, PG2409 Scale -14.5- 14.5 PSI 4-20mA Operating instructions Electronic manometer PG24xx E-1375...
  • Page 202 Contents 1 Preliminary note ....................3 1.1 Symbols used ....................3 2 Safety instructions ....................3 3 Functions and features ..................4 3.1 Applications ....................4 4 Function .......................5 4.1 Processing of the measured signals ..............5 4.2 Pressure monitoring / switching function ............6 4.3 Pressure monitoring / analogue function ............7 4.4 Customer-specific calibration ................8 5 Installation......................9 6 Electrical connection ..................10...
  • Page 203: Preliminary Note

    9.5 Service functions ..................22 9.5.1 Read min/max values for system pressure ........22 9.5.2 Reset all parameters to factory setting ..........22 10 Operation ......................22 10.1 Read set parameters .................22 10.2 Error indications ..................22 11 Scale drawing ....................23 12 Technical data ....................24 13 Setting ranges....................25 14 Factory setting ....................27 1 Preliminary note...
  • Page 204: Functions And Features

    High-pressure units (250 bar, 400 bar) are supplied with an integrated damping device to comply with the regulations for UL approval and to avoid any risk of injury in case of bursting when bursting pressure is exceeded. Any manipulation of the damping device is not permissible. When the damping device is removed, there is no damping function any more.
  • Page 205: Function

    Measuring range Permissible Bursting Order no. (in brackets: overpressure pressure extended display range) mbar inH2O inH2O inH2O PG2458 -12.5...250 (400) -5.0..100.4 (160.6) 4015 12044 PG2489 -5...100 (160) -2.00...40.16 (64.24) 1606 12044 Avoid static and dynamic overpressure exceeding the given overload pres- sure by taking appropriate measures.
  • Page 206: Pressure Monitoring / Switching Function

    4.2 Pressure monitoring / switching function OUT1 changes its switching state if it is above or below the set switching limits (SP1, rP1). The following switching functions can be selected: First the set point (SP1) is set, then the reset point (rP1) with the requested difference.
  • Page 207: Pressure Monitoring / Analogue Function

    4.3 Pressure monitoring / analogue function The analogue output can be configured. [OU2] defines whether the set measuring range is provided as 4...20 mA ([OU2] = [I]) or as 20...4 mA ([OU2] = [InEG]). Scaling can be set by means of the teaching process or by entering a value for the ASP and AEP parameters.
  • Page 208: Customer-Specific Calibration

    4.4 Customer-specific calibration The customer-specific calibration changes the curve of measured values com- [CAL]). Two calibration points can be defined (CP1, CP2). The two points are inde- pendent of each other. They must be within the measuring range and not in the extended display range.
  • Page 209: Installation

    5 Installation Before installing and removing the unit: make sure that no pressure is ap- plied to the system. Note: If 0% is displayed and no pointer is visible, this does not mean that no pressure is applied to the system ! We recommend horizontal installation for high medium temperatures.
  • Page 210: Electrical Connection

    6 Electrical connection The unit must be connected by a qualified electrician. The national and international regulations for the installation of electrical equipment must be adhered to. Voltage supply according to EN 50178, SELV, PELV. Disconnect power. Connect the unit as follows: OUT1 positive switching OUT1 negative switching 2: OUT2...
  • Page 211: Operating And Display Elements

    7 Operating and display elements Mode/ Enter 1: Analogue display - Display of the current system pressure in bar and PSI or mbar and inH2O. 2: LED ring - Display of set point and reset point. - Lag indicator function for maximum value or minimum value. - Display of pulsating signals and pressure peaks.
  • Page 212: Menu

    6: Touch button Mode/Enter* - Selection of the parameters and acknowledgement of the parameter values. * The two touch buttons are activated simply by touching / deactivated by releasing the touch button. The touch button must be completely covered to be activated. Slow covering (e.g.
  • Page 213: Explanation Of The Main Menu

    8.2 Explanation of the main menu SP1/rP1 Upper / lower limit value for system pressure at which OUT1 switches. Output function for OUT1: Switching signal for the pressure limit values: hysteresis function [H ..] or window function [F ..], either normally open [. no] or normally closed [. nc]. Output function for OUT2: Analogue signal for the current system pressure: 4...20 mA [I], 20...4 mA [InEG].
  • Page 214: Menu Structure: Level 2 (Extended Functions)

    8.3 Menu structure: level 2 (extended functions) 1: Change to the main menu E-1388...
  • Page 215: Explanation Of The Menu Level 2

    8.4 Explanation of the menu level 2 Standard unit of measurement for system pressure (bar or PSI). Display mode: SELd Pressure in the unit set in [Uni]. Pressure in % of the set scaling of the analogue output. Analogue start point for system pressure: measured value at which 4 mA is provided (20 mA if [OU2] = [InEG]).
  • Page 216: Parameter Setting

    9 Parameter setting During parameter setting the unit remains in the operating mode. It continues its monitoring function with the existing parameters until the parameter setting has been completed. immediately. 9.1 General parameter setting 3 steps must be taken for each parameter setting: Select parameter Touch [Mode/Enter] until the re- Mode/...
  • Page 217 Change from menu level 1 to menu level 2: Touch [Mode/Enter] until [EF] is displayed. Mode/ Enter Touch [Set] briefly. > The first parameter of the submenu is displayed (here: [Uni]). If the menu level 2 is protected by an ac- cess code, "Cod1"...
  • Page 218: Configuration Of The Digital Display (Optional)

    9.2 Configuration of the digital display (optional) Select [Uni] and set the unit of measurement: - [bAr] / [mbAr]. - [PSI] / [inHO]. Select [SELd] and set type of indication: - [P]: system pressure in the unit set in Uni. - [P%]: system pressure in % of the set scaling of the analogue output;...
  • Page 219: Set Output Signals

    9.3 Set output signals 9.3.1 Set output functions Select [OU1] and set the switching function: - [Hno] = hysteresis function/NO. - [Hnc] = hysteresis function/NC. - [Fno] = window function/NO. - [Fnc] = window function/NC. Select [OU2 ] and set the analogue function: - [I] = current signal proportional to pressure 4…20 mA.
  • Page 220: User Settings (Optional)

    As an alternative: Select [ASP] and set the measured value at which 4 mA is provided (20 mA at [OU2] = [InEG]). Select [AEP] and set the measured value at which 20 mA is provided (4 mA at [OU2] = [InEG]). Minimum distance between ASP and AEP = 25 % of the final value of the measuring range (turn-down 1:4).
  • Page 221: Set Damping For The Analogue Signal

    9.4.5 Set damping for the analogue signal Select [dAA] and set a value between 0.01 and 30 s. dAA value = response time between pressure change and change of the analogue signal in seconds. 9.4.6 Calibrate curve of measured values If the unit is to adopt the settings for the calibration points, the following conditions must be adhered to: - CP1 and CP2 must be within the measuring range (i.e.
  • Page 222: Service Functions

    9.5 Service functions 9.5.1 Read min/max values for system pressure Select [HI] or [LO] and touch [Set] briefly. [HI] = maximum value, [LO] = minimum value. Delete memory: Select [HI] or [LO]. Touch [Set] and keep it touched until [----] is displayed. Touch [Mode/Enter] briefly.
  • Page 223: Scale Drawing

    11 Scale drawing Dimensions in mm 1: analogue display 2: digital display 3: touch button (programming button) E-1397...
  • Page 224: Technical Data

    12 Technical data Operating voltage [V] ................... 18...32 DC Current consumption [mA] .................. < 70 (24 V) Current rating [mA] ......................250 Short-circuit protection; reverse polarity protection / overload protection, integrated watchdog Voltage drop [V] ......................< 2 Power-on delay time [s] ..................... 6 Min.
  • Page 225: Setting Ranges

    Materials (wetted parts) ............stainless steel 316L / 1.4404 ceramics (Al2O3); FPM Housing materials ......stainless steel 316L / 1.4404; PA; FPM (Viton); PTFE; viewing glass: laminated safety glass 4 mm Protection rating ....................IP 67 / IP 69K Protection class ........................III .................>...
  • Page 226 -0.90 40.00 -1.00 39.90 -1.00 33.75 5.25 40.00 0.05 -13.0 580.0 -14.5 578.5 -14.5 489.5 76.0 580.0 -0.96 16.00 -1.00 15.96 -1.00 13.50 1.50 16.00 0.02 -14.0 232.0 -14.4 231.6 -14.4 195.8 21.8 232.0 -0.98 6.40 -1.00 6.38 -1.00 5.40 0.00 6.40 0.01...
  • Page 227: Factory Setting

    14 Factory setting Factory setting User setting 25.0 % VMR* 24.9 % VMR* COF / tCOF ASP / tASP 0 % VMR* AEP / tAEP 100 % VMR* bAr / mbAr SELd 0.06 0.03 SPRP 0.00 0.00 * = the indicated percentage of the final value of the measuring range (VMR) of the cor- responding sensor is set.
  • Page 236 He a lt h Fire Re a c t iv it y P e rs o n a l P ro t e c t io n Material Safety Data Sheet Citric acid MSDS Section 1: Chemical Product and Company Identification Product Name: Citric acid Contact Information: Sciencelab.com, Inc.
  • Page 237 Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes.
  • Page 238 Section 7: Handling and Storage Precautions: Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not breathe dust. Avoid contact with eyes. Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment.
  • Page 239 Ionicity (in Water): Not available. Dispersion Properties: See solubility in water, diethyl ether. Solubility: Soluble in cold water, hot water, diethyl ether. Insoluble in benzene. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Excess heat, incompatible materials Incompatibility with various substances: Reactive with oxidizing agents, reducing agents, metals, alkalis.
  • Page 240 Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable.
  • Page 241 Last Updated: 05/21/2013 12:00 PM The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use.
  • Page 242 He a lt h Fire Re a c t iv it y P e rs o n a l P ro t e c t io n Material Safety Data Sheet Sodium Hypochlorite, 5% MSDS Section 1: Chemical Product and Company Identification Product Name: Sodium Hypochlorite, 5% Contact Information: Sciencelab.com, Inc.
  • Page 243 Potential Chronic Health Effects: Slightly hazardous in case of skin contact (sensitizer). CARCINOGENIC EFFECTS: Classified 3 (Not classifiable for human.) by IARC [Sodium hypochlorite]. MUTAGENIC EFFECTS: Mutagenic for bacteria and/or yeast. [Sodium hypochlorite]. Mutagenic for mammalian somatic cells. [Sodium hydroxide]. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available.
  • Page 244 Special Remarks on Explosion Hazards: Anydrous Sodium Hypochlorite is very explosive. Primary amines and calcium hypochlorite or sodium hypochlorite react to form normal chloroamines, which are explosive. Interaction of ethyleneimine with sodium (or other) hypochlorite gives the explosive N-chloro cmpd. Removal of formic acid from industrial waste streams with sodium hypochlorite soln becomes explosive at 55 deg C.
  • Page 245 Physical state and appearance: Liquid. Odor: Characteristic. Chlorine-like (Slight.) Taste: Not available. Molecular Weight: Not applicable. Color: Colorless to light greenish yellow pH (1% soln/water): Neutral. Boiling Point: Decomposition temperature: 40°C (104°F) Melting Point: Not available. Critical Temperature: Not available. Specific Gravity: 1.07 - 1.093 (Water = 1) Vapor Pressure: 2.3 kPa (@ 20°C) Vapor Density: The highest known value is 0.62 (Air = 1) (Water).
  • Page 246 Section 11: Toxicological Information Routes of Entry: Absorbed through skin. Eye contact. Inhalation. Ingestion. Toxicity to Animals: Acute oral toxicity (LD50): 5800 mg/kg [Mouse]. (Sodium hypochlorite). Chronic Effects on Humans: CARCINOGENIC EFFECTS: Classified 3 (Not classifiable for human.) by IARC [Sodium hypochlorite]. MUTAGENIC EFFECTS: Mutagenic for bacteria and/or yeast.
  • Page 247 Federal and State Regulations: Illinois toxic substances disclosure to employee act: Sodium hydroxide Illinois chemical safety act: Sodium hydroxide New York release reporting list: Sodium hydroxide Rhode Island RTK hazardous substances: Sodium hydroxide Pennsylvania RTK: Sodium hypochlorite; Sodium hydroxide Florida: Sodium hypochlorite Minnesota: Sodium hypochlorite; Sodium hydroxide Massachusetts RTK: Sodium hypochlorite;...
  • Page 248 H.M.I.S. Health: Flammability: 1 Material Safety Data Sheet Reactivity: These ratings should be used only as a part of a fully implemented H.M.I.S. program. Section I - Product Identification Trade Name and Synonyms Part Numbers: AEON-PD Health Emergency Phone Number 28G23;...
  • Page 249 AEON-PD Section VII - Stability and Reactivity Stable Chemical Stability Excessive heat Conditions to Avoid: Incompatibility with other Strong oxidizers Materials: Hazardous Decomposition Analogous compounds evolve carbon monoxide, carbon dioxide, and other unidentified fragments when burned. Products: Hazardous Polymerization: Will not occur. Section VIII - Accidental Release Measures Wear suitable protective equipment, especially goggles.
  • Page 250 AEON-PD Section XV - Regulatory Information U.S. FEDERAL REGULATIONS: Under normal conditions of use, this material is not known to be hazardous as defined OSHA Hazard Determination: by OSHA’s Hazard Communication Standard, 29 CFR 1910.1200. This material is not known to contain hazardous substances in sufficient quantity to CERCLA/Superfund: make it subject to CERCLA regulations.
  • Page 251 NOVOZYMES BIOLOGICALS, INC. 111 Kessler Mill Road Salem, VA 24153 Telephone number: 540-389-9361 Fax: 540-389-9364 Emergency Contact: 540-389-9361 CHEMTREC: 1-800-424-9300 Material Safety Data Sheet Date: 03/31/2006 SECTION I—PRODUCT IDENTIFICATION ® NAME: –BI-CHEM DC CWT Blend CAN PRODUCT CODE - 7009848 DOT CLASS: Not Regulated UN NUMBER:...
  • Page 252 NOVOZYMES BIOLOGICALS, INC. 111 Kessler Mill Road Salem, VA 24153 Telephone number: 540-389-9361 Fax: 540-389-9364 Emergency Contact: 540-389-9361 CHEMTREC: 1-800-424-9300 SECTION IV – FIRE/EXPLOSION Flash Point: No data Flash Point Method Used: LEL: Not know Not known UEL: Extinguishing Media: Water spray, carbon dioxide or dry chemical. Special Fire Fighting Procedures: None Unusual Fire and Explosion Hazards: None known.
  • Page 253 NOVOZYMES BIOLOGICALS, INC. 111 Kessler Mill Road Salem, VA 24153 Telephone number: 540-389-9361 Fax: 540-389-9364 Emergency Contact: 540-389-9361 CHEMTREC: 1-800-424-9300 Aggravated Medical Conditions: None known, however persons with respiratory problems should avoid breathing dust from this product. Supplemental Health Information : None Emergency First Aid Procedures Eye Contact: Rinse eyes with water for fifteen minutes, if irritation persists, see a physician...
  • Page 254 NOVOZYMES BIOLOGICALS, INC. 111 Kessler Mill Road Salem, VA 24153 Telephone number: 540-389-9361 Fax: 540-389-9364 Emergency Contact: 540-389-9361 CHEMTREC: 1-800-424-9300 The information and recommendations contained in this Material Safety Data Sheet have been compiled from sources believed to be reliable and to represent current opinion on the subject when the MSDS was prepared. No warranty, guaranty or representation is made as to the correctness or sufficiency of the information.
  • Page 255 Safety Data Sheet Safety Data Sheet 1. PRODUCT AND COMPANY IDENTIFICATION Product Name: MicroC® 2000 Publication Date: May 31, 2015 Product Code: Replaces: February 26, 2015 Product Use: A reducing agent for biological processes Supplier Information: Environmental Operating Solutions, Inc Phone: 508-743-8440 160 MacArthur Blvd., Unit 6...
  • Page 256 Safety Data Sheet 4. FIRST AID MEASURES Eye Contact Immediately flush eyes thoroughly with plenty of water for 15 minutes and consult a physician immediately. Skin Contact Remove contaminated clothing and wash affected area with water and soap. Consult physician if irritation develops Inhalation Remove individual to fresh air.
  • Page 257 Safety Data Sheet 8. EXPOSURE CONTROLS / PERSONAL PROTECTION INSUFFICIENT DATA ON MIXTURE. DATA ON INDIVIDUAL COMPONENTS PROVIDED BELOW Component Concentration ACGIH TLV OSHA TABLE Z-1 Limits NIOSH in Product for Air Contaminants Glycerin 70-74% w/w Form: Glycerin Mist Form: Total Dust Insufficient CAS No: 56-81-5 TWA: 10 mg/m3...
  • Page 258 Safety Data Sheet 10. STABILITY AND REACTIVITY Reactivity Avoid contact with oxidizing agents (e.g. nitric acid, peroxides, chromates) Chemical Stability Stable under normal storage conditions Possibility of hazardous reactions None known Conditions to Avoid Heat, flames, sparks. Contact with oxidizing agents Incompatible Materials None known Hazardous Decomposition Products...
  • Page 259 Safety Data Sheet 12. ECOLOGICAL INFORMATION Ecotoxicity Glycerin: 96 hr LC50: 51,000-57,000 mg/L (Rainbow Trout), > 5000 mg/L Goldfish Methanol: 96 hr LC50: > 15,400-29,400 mg/L (Fish) Persistence and degradability No data available Bioaccumulative potential No data available Mobility in soil No data available Other adverse effects No data available...
  • Page 260 Safety Data Sheet SARA Section 313 This product may contain trace amounts of a chemical that is subject to reporting requirements of SARA Methanol CAS # 67-56-1 Typical % Weight in Product 0.0-0.10% CERCLA This product may contain trace amounts of a chemical that is subject to reporting requirements of CERCLA Methanol RQ # 5,000.
  • Page 261 He a lt h Fire Re a c t iv it y P e rs o n a l P ro t e c t io n Material Safety Data Sheet Sodium carbonate MSDS Section 1: Chemical Product and Company Identification Product Name: Sodium carbonate Contact Information: Sciencelab.com, Inc.
  • Page 262 Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes.
  • Page 263 Section 7: Handling and Storage Precautions: Do not ingest. Do not breathe dust. Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes.
  • Page 264 Soluble in hot water, glycerol. Partially soluble in cold water. Insoluble in acetone, alcohol. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Incompatible materials, moisture Incompatibility with various substances: Reactive with acids. Slightly reactive to reactive with moisture. Corrosivity: Non-corrosive in presence of glass.
  • Page 265 Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States).
  • Page 266 Created: 10/10/2005 08:26 PM Last Updated: 05/21/2013 12:00 PM The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use.
  • Page 335 CONTAINER ENCLOSURES – CNTR SERIES Application: newterra Container Enclosures are a popular choice for housing large stationary systems. Containers are secure, cost effective and offer a wide range of options to customize appearance or functionality to suit customer requirements. Constructions: Heavy corrugated steel shell and steel beam structure with wood-plank flooring.
  • Page 336 CONTAINER ENCLOSURES – CNTR SERIES Dimension and Specification chart: Part Length Width Height Weight Empty Std Cap. Interior Dimensions Number (lbs) (lbs) Length Width Height CNTR10 10’ 8’ 8’ 6” 3,000 9,000 9’ 8” 7’ 8” 7’ 10” CNTR12 12’ 8’...
  • Page 337 CASSETTE FILTER MCXL2 Technical Data Sheet r cle No. 0 000 Parameter Unit Value m² ² newterra gmbh +49 (0) 64 47 8 86 05 - 0 Steinbruchstrasse 8 +49 (0) 64 47 8 86 05 - 10 Revised: 13.01.2014 35428 Langgoens E-Mail info @ microclear.de...
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  • Page 355 TNK-101/2 - Tank, Closed Top, Cylindrical, 2100 gal, Norwesco - no drain, PN 40241 TNK-901 - Tank, Closed Top, Cylindrical, 2100 gal, Norwesco - no drain, PN 40241 E-1348...
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  • Page 373 TNK-401/502 - Eductor Mixing, Elmridge ME20PPoly Pro 3/4" inlet ® ELMRIDGE ME Series Liqui-Jet Mixing Eductors ® KEEPING SOLIDS IN SUSPENSION / DISPERSING CHEMICALS / MAINTAINING TANK CONCENTRATIONS / ELIMINATING THERMAL GRADIENTS ELMRIDGE ‘ME Series’ Liqui-Jet Mixing Eductors vigor- ously and efficiently circulate the liquid contents of tanks without powered impellers or other insertion-type rotating mechanical devices.
  • Page 374 ® ELMRIDGE ME Series Liqui-Jet Mixing Eductors ® APPLICATION EXAMPLES EXAMPLE 1: The volume of a rectangular process tank is 5,000 US gallons (approximately 10’W x 15’L x 4.5’H). In order that the contents of the tank remain in homogenous solution, it is necessary that the tank volume be completely turned over (ie. completely recirculated), in a period of approx.
  • Page 376 TSL-301/401/501/502 - Switch, Temperature, Probe, A19AAF-12C Code No. LIT-1927010 Issued February 1, 2009 A19 Series Remote Bulb Control Description A19 Series The A19 Series are single-stage temperature controls that incorporate environmentally friendly liquid-filled sensing elements. Features • wide temperature ranges available •...
  • Page 377 Operation and Maintenance Manuel - Arsenic Water Treatment Plant, Version 2...
  • Page 378 Operation & Maintenance Manual Sewage treatment plant February 2019 Operation & Maintenance Manual Sewage Treatment Plant (STP) Prepared by: Agnico Eagle Mines Limited – Meadowbank Division – Whale Tail Pit Project...
  • Page 379 Operation & Maintenance Manual Sewage treatment plant February 2019 EXECUTIVE SUMMARY Agnico Eagle has prepared the following document which summarizes the operational and maintenance procedures to be followed at the Sewage Treatment Plant (STP). This report documents the stand alone Operation & Maintenance Manual – Sewage Treatment Plant, includes the following requirements: The manual was prepared in accordance with the “Guidelines for the Preparation of an Operation and Maintenance Manual for Sewage and Solid Waste Disposal Facilities in the...
  • Page 380 Operation & Maintenance Manual Sewage treatment plant February 2019 IMPLEMENTATION SCHEDULE This Plan will be implemented upon Board approval and subject to any modifications proposed by the NWB as a result of the review and approval process. DISTRIBUTION LIST Agnico Eagle Internal: Energy &...
  • Page 381 Operation & Maintenance Manual Sewage treatment plant February 2019 DOCUMENT CONTROL Version Date (YMD) Section Page Revision 2018/12/30 Operation and Maintenance Manual 2019/02/19 Comment from ECCC, CIRNAC Signature Thoma numérique de Thomas Genty s Genty Prepared By: Date : 2019.02.18 12:00:47 -05'00' __________________________ Thomas Genty...
  • Page 382 Operation & Maintenance Manual Sewage treatment plant February 2019 TABLE OF CONTENTS INTRODUCTION ........................7 Purpose ............................. 7 Brief Description of the Project ....................7 Contact Information ......................... 11 DESCRIPTION ........................12 Sewage Treatment Plant (STP)....................12 2.1.1 Process summary ....................12 2.1.2 Process description....................
  • Page 383 Operation & Maintenance Manual Sewage treatment plant February 2019 LIST OF FIGURES Figure 1 – Site Layout ..........................8 Figure 2 – Location of STP in the Whail Tail Camp ................9 Figure 3 – General Arrangement of STP....................10 Figure 4 –...
  • Page 384: Introduction

    Operation & Maintenance Manual Sewage treatment plant February 2019 INTRODUCTIO N PURPOSE This Sewage Treatment Plant (STP) Operation and Maintenance Manual (OMM) for the Whale Tail Gold Project (the Project) has been prepared based on the “Guidelines for the Preparation of an Operation and Maintenance Manual for Sewage and Solid Waste Disposal Facilities in the Northwest Territories, 1996, prepared by the Department of Municipal and Community Affairs, NWT”.
  • Page 388: Contact Information

    Operation & Maintenance Manual Sewage treatment plant February 2019 CONTACT INFORMATION The individuals responsible for the operation of the sewage treatment plant for the Project are the following: Energy and Infrastructure Superintendent 819-856-3073 Energy and Infrastructure Supervisors 819 759-3555 ext 6731 or 6902...
  • Page 389: Description

    Operation & Maintenance Manual Sewage treatment plant February 2019 DESCRIPTION SEWAGE TREATMENT PLANT (STP) The plant is designed based on the occupation maximum of the camp for 400 persons (240L per day and per person). The design flows are presented in Table 1. Table 1: Design flow rate Parameters Design Value...
  • Page 390 Operation & Maintenance Manual Sewage treatment plant February 2019 screens. The combined screened sewage is pumped to the equalization tank. The equalization tank buffers variability in the influent flow rate and concentrations of influent constituents, maintaining a consistent flow rate and sewage strength through the membrane bioreactor (MBR) system. Sewage is then pumped from the equalization tank to the pre-anoxic tank for denitrification.
  • Page 396: Process Description

    Operation & Maintenance Manual Sewage treatment plant February 2019 2.1.2 Process description Oil and Grease (O/G) removal Raw sewage from the kitchens entering the system can contain high levels of fats, oils and grease that can damage equipment and membranes downstream. To remove the oil and grease from the system a double trap grease interceptor is installed prior to the kitchen sewage entering the fine screen.
  • Page 397: Sludge Management Strategy

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 modules are continually air scoured to induce flow of mixed liquor over the flat sheet membrane surface and prevent fouling and buildup of solids on the membrane surface without the use of chemicals. The mixed liquor is then transferred to the inlet of the biological treatment to maintain even distribution of solids throughout the system and to introduce activated biology to the raw sewage.
  • Page 398: Operation And Maintenance

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 OPERATION AND M AINTE N ANCE PUMPING The system includes several pumps for the operation of the STP. All pumps are regularly inspected by the Operator who will ensure the pumps continue to operate efficiently and will address any deficiencies.
  • Page 399: Reagents

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 The STP PLC is programmed to: Receive analogue and digital input signals from the switches and transmitters being controlled; Process the information using the structure and rules entered into the program; Generate outputs that control the equipment - turn equipment OFF or ON.
  • Page 400: Biological Operation

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 BIOLOGICAL OPERATION The following table presents target parameters required for a good operation of the STP. Table 4: Biological system targets operational parameters Parameter Recommended Range Notes Never operate the membranes if MLSS < 3,000 mg/l.
  • Page 401: Membrane Cleaning

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 MEMBRANE CLEANING In order to enhance life duration of the membrane, several cleaning are required as presented below. In-situ Chemically Enhanced Backflush (CEB) It is recommended that in-situ CEB be carried out before the trans membrane pressure (TMP) exceeds 0.25 bar (or permeability drops rapidly to 50 LMH/bar) This is typically done once every couple weeks/months depending on biomass characteristics and system operating condition.
  • Page 402: General Operation & Maintenance, Sampling Procedures And Frequency

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 Table 5: STP treated water quality operational target Parameters Unit Effluent s.u. 6.5 – 9.5 Oil, Grease mg/L <5 Biological Oxygen Demand (BOD) mg/L <25 Total Suspended Solids (TSS) mg/L <25 Total Kjeldahl Nitrogen (TKN) mgN/L Unionized Ammonia Nitrogen (NH3-N)
  • Page 403 Operation & Maintenance Manual Sewage Treatment Plant December 2018 Table 6: Monitoring program for operational efficiency assessment. Membrane Aeration Parameters Sewage Effluent tank tank Flow daily daily Oil and Grease As required As required Alkalinity As required Biological Oxygen Demand Weekly Weekly Total Suspended Solids...
  • Page 404: Troubleshooting And Maintenance Procedures

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 Table 7: Routine Operation and Maintenance Checkups Location Item Action Comments Grease trap Periodic cleaning As needed Waste sent to Meadowbank TSF Visual check Daily Performance evaluation Flow rate in and out Daily Process Sampling...
  • Page 405: Record Keeping

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 Microbial/Biological Fouling Microbial fouling is a result of the formation of biofilms on membrane surfaces. This structure protects bacterial cells from hydraulic shearing and from chemical attacks of biocides such as chlorine.
  • Page 406: Safety Procedures For Operators

    Operation & Maintenance Manual Sewage Treatment Plant December 2018 The record sheets will be kept in the STP office. 3.14 SAFETY PROCEDURES FOR OPERATORS Operators working in the STP facility must be trained prior to work so that they are aware of the health and safety risks as well as the operational procedures associated with the STP.
  • Page 407: Emergency Response

    Operation & Maintenance Manual Sewage treatment plant February 2019 EMERGENCY RES PONSE FIRE In case of fire at the STP, the on-site emergency response team (ERT) will be notified as per Agnico Eagle’s protocol. Instructions from the on-site emergency response team will be followed by all personnel at the STP.
  • Page 408 Operation & Maintenance Manual Sewage treatment plant December 2018 Appendix A: Reagent MSDS Sheets...
  • Page 410 SAFETY DATA SHEET SDS00221 Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 Version: 4 1. IDENTIFICATION Product identifier Sodium Hypochlorite 12% Product Name Other means of identification Product Code(s) SDS00221 Synonyms Sodium oxychloride; Soda bleach liquor; Javel water; Clorox; Javex. Recommended use of the chemical and restrictions on use Chemical intermediate Bleaching agent Laboratory reagent.
  • Page 411 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Hazard pictograms Signal Word: Danger Hazard statements May be corrosive to metals Causes severe skin burns and eye damage Precautionary Statements Prevention Do not breathe dust/fume/gas/mist/vapors/spray Wash face, hands and any exposed skin thoroughly after handling Wear protective gloves/protective clothing/eye protection/face protection Immediately call a POISON CENTER or doctor IF IN EYES: Rinse cautiously with water for several minutes.
  • Page 412 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ 4. FIRST AID Description of first aid measures General advice Immediate medical attention is required. Show this safety data sheet to the doctor in attendance. Inhalation Remove to fresh air. If breathing has stopped, give artificial respiration. Get medical attention immediately. Do not use mouth-to-mouth method if victim ingested or inhaled the substance;...
  • Page 413 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Hazardous combustion products Chlorine. Oxides of sodium. Oxygen. When heated to decomposition, it emits acrid smoke and irritating fumes. Special protective equipment for fire-fighters Firefighters should wear self-contained breathing apparatus and full firefighting turnout gear. Use personal protection equipment.
  • Page 414 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Hypochlorite, Solution 7681-52-9 Consult local authorities for recommended exposure limits Appropriate engineering controls Engineering controls Local exhaust ventilation as necessary to maintain exposures to within applicable limits. Make up air should always be supplied to balance air exhausted (either generally or locally).
  • Page 415 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Specific Gravity 1.175 Soluble in water Water solubility No data available Solubility in other solvents No data available Partition coefficient Autoignition temperature No data available None known Decomposition temperature No data available None known Kinematic viscosity No data available...
  • Page 416 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Ingestion Causes burns to the mouth, throat and stomach. Corrosive. Causes vomiting, nausea, and diarrhea. Coma, shock and death may occur. Information on toxicological effects Symptoms Corrosive effects on the skin and eyes may be delayed, and damage may occur without the sensation or onset of pain.
  • Page 417 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ No information available. Specific target organ systemic toxicity - repeated exposure No information available. Aspiration hazard No information available. 12. ECOLOGICAL INFORMATION Ecotoxicity Chemical Name Ecotoxicity - Freshwater Ecotoxicity - Fish Species Toxicity to Crustacea Algae Data...
  • Page 418 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Do not reuse empty containers. 14. TRANSPORT INFORMATION TDG (Canada): UN Number UN1791 Shipping name HYPOCHLORITE SOLUTION Class Packing Group Not available. Marine pollutant DOT (U.S.) UN1791 UN Number Shipping name HYPOCHLORITE SOLUTION Class Packing Group...
  • Page 419 SDS00221 - Sodium Hypochlorite 12% Preparation Date: 09/Feb/2018 _____________________________________________________________________________________________ Legend Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION TWA (time-weighted average) STEL STEL (Short Term Exposure Limit) Ceiling Maximum limit value Skin designation The Environment, Health and Safety Department of Univar Canada Ltd. Prepared By: 09/Feb/2018 Preparation Date:...
  • Page 428 SAFETY DATA SHEET SDS00404 ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 Version: 3 1. IDENTIFICATION Product identifier ALS Aluminum Sulphate Product Name Other means of identification Product Code(s) SDS00404 Synonyms none Recommended use of the chemical and restrictions on use Water treatment (potable and waste water). Paper applications. Recommended Use Restricted Uses No information available...
  • Page 429 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ Signal Word: Danger Hazard statements May be corrosive to metals Causes serious eye damage Precautionary Statements Prevention Wash face, hands and any exposed skin thoroughly after handling Keep only in original container Wear eye/face protection Response IF IN EYES: Rinse cautiously with water for several minutes.
  • Page 430 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ General advice Show this safety data sheet to the doctor in attendance. Inhalation Remove to fresh air. Eye contact Rinse thoroughly with plenty of water for at least 15 minutes, lifting lower and upper eyelids. Consult a physician. Skin contact Wash with soap and water.
  • Page 431 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ Small spills: soak up with absorbent material and scoop into containers. Large spills : prevent contamination of waterways. Dike and pump into suitable containers. Clean up residual with absorbent material, place in appropriate container and flush with water.
  • Page 432 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ General hygiene considerations Handle in accordance with good industrial hygiene and safety practice. 9. PHYSICAL AND CHEMICAL PROPERTIES Information on basic physical and chemical properties Appearance Physical state Liquid Color Colorless Clear Odor Slight ACIDIC No information available...
  • Page 433 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ Thermal decomposition: after completely dry and heated to decomposition will produce sulphur oxides and aluminum oxides. Decomposition : 650 °C/ 1202 °F. 11. TOXICOLOGICAL INFORMATION Information on likely routes of exposure Inhalation May cause respiratory tract irritation.
  • Page 434 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ Reproductive toxicity No information available. Specific target organ systemic toxicity - single exposure No information available. Specific target organ systemic toxicity - repeated exposure No information available. Aspiration hazard No information available. 12.
  • Page 435 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ Packing Group Not available Marine pollutant 15. REGULATORY INFORMATION Safety, health and environmental regulations/legislation specific for the substance or mixture NSF International Additional information Maximum use for potable water 400 mg/L. Only products bearing the NSF Mark on the product, product packaging, and/or documentation shipped with the product are Certified.
  • Page 436 SDS00404 - ALS Aluminum Sulphate Preparation Date: 07/Nov/2017 _____________________________________________________________________________________________ product specification information refer to a Product Specification Sheet and/or a Certificate of Analysis. These can be obtained from your local Univar Sales Office. All information appearing herein is based upon data obtained from the manufacturer and/or recognized technical sources.
  • Page 437 SAFETY DATA SHEET SDS00256 SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 Version: 2 1. IDENTIFICATION Product identifier SODA ASH 58% DENSE Product Name Other means of identification Product Code(s) SDS00256 Synonyms Sodium carbonate, anhydrous. Carbonic acid, disodium salt; Disodium carbonate; Soda ash Recommended use of the chemical and restrictions on use Soda salts.
  • Page 438 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Hazard pictograms Signal Word: Danger Hazard statements Causes serious eye damage May cause respiratory irritation Precautionary Statements Prevention Do not breathe dust/fume/gas/mist/vapors/spray Wash face, hands and any exposed skin thoroughly after handling Wear protective gloves/protective clothing/eye protection/face protection IF IN EYES: Rinse cautiously with water for several minutes.
  • Page 439 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Inhalation Remove to fresh air. If breathing has stopped, give artificial respiration. Get medical attention immediately. Do not use mouth-to-mouth method if victim ingested or inhaled the substance; give artificial respiration with the aid of a pocket mask equipped with a one-way valve or other proper respiratory medical device.
  • Page 440 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Prevent further leakage or spillage if safe to do so. Should not be released into the environment. Do not allow to enter into soil/subsoil. Prevent product from entering drains. Methods and materials for containment and cleaning up Stop leak if you can do it without risk.
  • Page 441 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Respiratory protection For dusty or misty conditions, wear NIOSH-approved dust or mist respirator. General hygiene considerations Avoid contact with skin, eyes or clothing. Wear suitable gloves and eye/face protection. Do not eat, drink or smoke when using this product.
  • Page 442 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Hazardous polymerization Will not occur. Conditions to avoid Hygroscopic (absorbs moisture from the air). Simultaneous exposure to soda ash and lime dusts (CaO). In the presence of moisture (i.e. perspiration) the two materials combine to form corrosive caustic soda (NaOH) which may cause burns.
  • Page 443 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ No information available. Germ cell mutagenicity No information available. Carcinogenicity No information available. Chemical Name ACGIH IARC OSHA Sodium Carbonate Not available Not available Not available Not available 497-19-8 Reproductive toxicity No information available.
  • Page 444 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ TDG (Canada): Not applicable UN Number Not regulated Shipping name Not applicable Class Packing Group Not applicable Marine pollutant Not available. DOT (U.S.) UN Number Not applicable Shipping name Not regulated Class Not applicable Not applicable...
  • Page 445 SDS00256 - SODA ASH 58% DENSE Preparation Date: 10/Jan/2018 _____________________________________________________________________________________________ Disclaimer NOTICE TO READER: Univar expressly disclaims all express or implied warranties of merchantability and fitness for a particular purpose, with respect to the product or information provided herein, and shall under no circumstances be liable for incidental or consequential damages.
  • Page 454 Operation & Maintenance Manual Sewage Treatment Plant December 2018 Appendix B: Drawings...
  • Page 467 Operation & Maintenance Manual Sewage Treatment Plant December 2018 Appendix C: Newterra Operation and Maintenance Manual...
  • Page 468 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com new terra MBR Wastew ater Treatment Plant OPERATION AND MAINTENANCE MANUAL System: newterra MBR WWTP Location: Amaruq mine, Kivalliq District of Nunavut Client: Agnico Eagle Project: 1704432 Rev.: Date: August 2017...
  • Page 469 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 470 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com TABLE OF CONTENTS INTRODUCTION ....................... 8 SAFETY ........................10 Introduction ....................10 Personal Protective Equipment (PPE) ............11 2.2.1 Head protection .................. 11 2.2.2 Eye and Face Protection ..............11 2.2.3 Foot Protection ...................
  • Page 471 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 4.5.2 Hydraulic Test ..................33 4.5.2.1 EQ, Anox and Aeration Tanks ..........34 4.5.2.2 Membrane Tank ..............34 4.5.2.3 O&G and 901 Tanks ............... 35 5.0 OPERATION OF NEWTERRA MICROCLEAR MBR ..........
  • Page 472 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.8.5 Alarms ....................60 5.9 Post-Anox Tank (TNK-551) Module ..............61 5.9.1 Function ....................61 5.9.2 Inputs ....................61 5.9.3 Setpoints ....................61 5.9.4 Logic ..................... 62 5.9.5 Alarms ....................
  • Page 473 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.2 Schedule for Routine Operation and Maintenance Checkups ......92 7.3 MBR Membrane Cleaning ................... 97 7.3.1 Membrane In-situ Chemically Enhanced Backflush (CEB) ....97 7.3.1.1 Procedure – Backwash Solution Preparation ......98 7.3.1.2 Procedure –...
  • Page 474 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 8.4 Chemical Dosing Pumps – P-6101/6102/6103 ............ 144 SERVICE & SUPPORT ..................... 146 Commissioning and Start-up ................146 9.1.1 Startup/Commissioning ..............146 9.1.2 Training ....................146 Post commissioning Services................. 147 9.2.1 Technical Support ................
  • Page 475: Introduction

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 1.0 INTRODUCTION The purpose of this manual is to provide necessary information for the Installation, Operation and Maintenance of the Wastewater Treatment Plant equipment. The newterra MicroClear™ MBR wastewater treatment plant (WWTP) functions optimally if the operating procedures described in this manual are followed.
  • Page 476 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 477: Safety

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com SAFETY Introduction This section provides general personal and environmental safety information for newterra MBR WWTP operators. Always refer to local codes and regulations. Specific equipment and parts safety information can be found in Appendix E. Material Safety Data Sheets (MSDSs) include detailed information regarding health &...
  • Page 478: Personal Protective Equipment (Ppe)

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com CRITICAL WARNING SIGN Warns against an unsafe situation or practice associated with severe injury as well as major equipment damage. WARNING Personal Protective Equipment (PPE) Personal protective equipment (PPE) refers to protective clothing, gloves, helmets, goggles, or other garments or equipment designed to protect the wearer's body from injury or infection.
  • Page 479: Foot Protection

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 2.2.3 Foot Protection Foot protection should be used at all times within the newterra system. Foot protection is usually in the form of steel-toed work boots, with a steel shank to protect the bottom of the foot from puncture wounds.
  • Page 480: Hearing Protection

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 2.2.6 Hearing Protection Hearing protection should be worn in work environments where noise levels exceed 85 decibels – such as around blowers and air compressors. There are many types of hearing protection, including earplugs or muffs.
  • Page 481: Electrical Safety

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Aluminium Sulphate ( is used for Phosphorus Removal. ild to moderate irritation can occur from unprotected contact. Aluminum is very poorly absorbed through the skin and toxic effects would not be expected following short-term skin contact. Inhalation of mists can be irritating to the respiratory tract and lungs.
  • Page 482: Confined Spaces

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com When equipment is to be locked out, employers, supervisors and workers should follow accepted lockout principles, including: Pre-planning for the lockout by identifying all energy sources, switches, etc. Where lockout is complex, a written sequence in checklist form should be prepared for equipment access, lockout/tagout, clearance, release and start-up.
  • Page 483: Fire Safety

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com If a workplace includes a confined space that workers may enter to perform work, it is highly recommended that written program for the confined space is developed and maintained in accordance with this local regulations and policies before a worker enters the confined space.
  • Page 484: Plant Safety - Simple Rules To Follow

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com In addition to “being careful”, it is the responsibility of all workers to: Work in accordance with established safety procedures Follow the established safety rules Wear appropriate personal protective equipment (PPE) Report all accidents, no matter how minor Report potential safety hazards Participate in safety programs...
  • Page 485: Hazard Warning Signs/Symbols

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Hazard Warning Signs/Symbols Below is a sample of possible hazard warning signs/symbols that may be provided with the newterra system. It is recommended that the operator become familiar with the warning signs in the system.
  • Page 486: First Aid

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 2.10 First aid First aid is emergency care given immediately to an injured person. The purpose of first aid is to minimize injury and future disability. In serious cases, first aid may be necessary to keep the victim alive.
  • Page 487: Cpr Poster

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 2.10.1 CPR Poster newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 488 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 489: Wastewater Treatment Plant Design Basis

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com WASTEWATER TREATMENT PLANT DESIGN BASIS This section presents the design basis of the newterra MicroClear Membrane Bioreactor (MBR) Wastewater Treatment Plant (WWTP), including the influent constituent loading rates, hydraulic capacity and specifications for the membrane module and cassettes used.
  • Page 490: Microclear

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com MicroClear MB2-2 Membrane Module Characteristics MicroClear MB2-2 membrane module SI Units MB2-2 modules in MBR MCXL cassettes in MB2-2 module Total Area of MB2-2 module 160 m 1.302 m x 1.124 MB2-2 Module Dimensions (L x W x H) m x 1.379 m...
  • Page 491: Influent/Effluent Wastewater Characteristics

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Influent/Effluent Wastewater Characteristics The newterra MBR shall treat wastewater from the mine camp with the following characteristics upon entering the newterra MBR. Parameters Unit Influent* Effluent s.u. 6 - 9 6.5 –...
  • Page 492: Prohibited Items

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Prohibited Items The raw wastewater should not contain any of the following substances: Hydrocarbons – lubricants, gasoline, diesel, etc.; Paints, solvents, silica, silicones and polymers; Antibacterial solutions, and products with quaternary ammonia; Large quantities of chemicals such as water softener, disinfectants, strong acids &...
  • Page 493 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com MicroClear Membrane Compatibility Chart Group Substances Compatibility Chlorinated solvents Methylene Chloride, Chloroform, Carbon Tetrachloride, Chlorobezene, Trichloroethane recommended (<1%) Esters Ethyl Acetate, Butyl Acetate, Butyl Acrylate (<1%) recommended Ethers Ethyl Ether, Polyethylene Oxide (<1%) recommended...
  • Page 494 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 495: Plant Installation, Inspection, And Testing

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com PLANT INSTALLATION, INSPECTION, AND TESTING System Overview The newterra MicroClear MBR WWTP is 96m3/day MBR for for the Amaruq Mine located in Nunavut. The system consists of five (5) modified 40 foot High Cube ISO shipping containers and one (1) modified 53 foot High Cube ISO shipping container.
  • Page 496: Site Conditions Requirements

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Site Conditions Requirements Installation site for the newterra MicroClear MBR WWTP should be close to the sewer drain and have a sufficient power source (refer to Electrical Drawings in Appendices B- Location must permit easy access for equipment capable of transporting, offloading, and handling of the designed loads.
  • Page 497: Plant Initial Set Up

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Inspect the containers to ensure that no components or parts are missing (refer to the Packing List – see Appendix B). Also, inspect for visual damage of the tanks, pumps, blowers, piping, and control panel.
  • Page 498: Civil Checklist

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 4.4.1.2 Civil Checklist Ensure that a potable water supply is available (used for hydraulic testing during start- up, membrane cleaning, washing hands and for performing onsite testing). Ensure availability of on-site emergency eyewash station and personal protection equipment.
  • Page 499: Mechanical Checklist

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 4.4.1.3 Mechanical Checklist All hoses and mechanical connections have been hooked up Ensure all unions and fittings are tight, as some are loosened to prevent stress in shipping Check alignment of motors, Correct as required Check all motor belt tensions, Correct as required Check alignment of pulleys for all belt driven blowers...
  • Page 500: Plant Initial Testing

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Plant Initial Testing The newterra MicroClear MBR WWTP (except the membrane modules) undergoes electrical and leakage tests in our manufacturing facility prior to shipment; however, fittings could shift during shipment, so it is our standard practice to perform initial testing on the plant after installation, including dry and hydraulic tests.
  • Page 501: Eq, Anox And Aeration Tanks

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 4.5.2.1 EQ, Anox and Aeration Tanks Fill the tanks in order - TNK-301, 401, 501, 502, 551, 601, 602 with potable water, run the pumps and check for any signs of leakage. Perform electrical and instrumentation (E&I) functional checks and adjustment of level switches.
  • Page 502: O&G And 901 Tanks

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 4.5.2.3 O&G and 901 Tanks Fill the tanks in order - TNK-101, 102, 103 and 901 with potable water, run the pumps and check for any signs of leakage. Confirm diffuser operation in TNK-901.
  • Page 503: Operation Of Newterra Microclear Mbr

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.0 OPERATION of newterra MicroClear MBR (Membrane Bioreactor) treatment technology is an effective combination of an activated sludge biological treatment process with MicroClear MBR membrane filtration technology. This section provides a description of the treatment process and how it is controlled.
  • Page 504 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com System Operation (RUNNING/STOPPED) Indicates whether the system is currently in the RUN mode or turned off START button puts the system in RUN mode as long as there are no alarms preventing the start up of the system STOP button stops the system operation...
  • Page 505: Hoa (Hand/Off/Auto) Screen

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Screen-shots presented in this manual are for example only and may not be representative of ideal operation. 5.1.3 HOA (Hand/Off/Auto) Screen This screen displays all devices controlled by the PLC. Under normal operation (auto mode), all devices are set in the AUTO position.
  • Page 506: Process Screens

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.1.4 Process Screens The main process screens are accessed from the main menu of the HMI control screen. These process screens are: Inlet EQ & Anox Aeration Note: In the following sections are the detailed descriptions of the main processes.
  • Page 507 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Tank levels are indicated by level switch positions and percent full values where level transmitters are provided. For example, the following screen shows LSLL as green, LSHH as grey and the percent full as 44.1% in TNK-501.
  • Page 508: Hmi Alarm Screen

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.1.5 HMI Alarm Screen When the ALARMS button is flashing red, it indicates an alarm is present in the system. Press the ALARMS button to be routed to the Active Alarms Screen. To clear alarms, first press the yellow RESET button then press the flashing ALARMS button to verify that the condition causing the alarm has been cleared.
  • Page 509 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com NOTE: All high level alarms (identified as LSHH on P&ID and HMI) indicate a critical situation for imminent tank overflow and could result in pump(s) shutting off to avoid overflow situations.
  • Page 510: Wwtp Buildings/Utilities

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.2 WWTP Buildings/Utilities 5.2.1 Power Supply A power monitor has been installed in the main power distribution panel to ensure proper power and phase rotation is delivered to the system. Alarms Self Alarm...
  • Page 511: Ventilation

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.2.3.2 Alarms Self Alarm Alarm Description Actuation Control Delay Resetting TALL-7911 Temperature Alarm Low Low TSLL-7911 = Active TALL-7941 Temperature Alarm Low Low TSLL-7941 = Active TALL-7961 Low Low Temp Aalrm LSLL-7961 = Active 5.2.4 Ventilation...
  • Page 512: Process Narrative

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.3 Process Narrative The wastewater treatment plant receives two streams of wastewater. The first source is domestic wastewater, which is fed directly to the fine to remove any fibers or debris that might damage the membranes.
  • Page 513 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Mixed liquor is pumped from the post-anoxic tank to the membrane tanks (TNK-601 and TNK- 602). The membrane tanks serve as additional volume for aerobic biological treatment to remove any excess MicroC (which would other cause BOD in the effluent) and house the membrane filters used for solid-liquid separation.
  • Page 514: Kitchen Inlet Module (Tnk-101/2/3) Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.4 Kitchen Inlet Module (TNK-101/2/3) Module A schematic of the Kitchen Inlet Module is located on the INLET HMI screen and shown below. 5.4.1 Function The Waste Water Treatment Plant accepts waste water from the local kitchen which contains kitchen oils and greases.
  • Page 515: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.4.3 Setpoints Factory Setpoint Range Setpoint Change Alarm setpoint Description Setpoint and Units Control (Y/N) FTAH-101- Flow Transmitter Alarm 0-200 GPM Open High Setpoint 5.4.4 Logic Alarm Description Control Logic Interactions...
  • Page 516: Fine Screens (Scr-201/202) Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.5 Fine Screens (SCR-201/202) Module A schematic of the Fine Screens are located on the INLET HMI screen and shown below. 5.5.1 Function Camp domestic and kitchen wastewater is into the fine screens (SCR-201/202). The screening process is provided to remove hair, and fibrous materials from the supplied wastewater that might damage the membranes.
  • Page 517: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.5.3 Setpoints Factory Setpoint Range Setpoint Change Alarm setpoint Description Setpoint and Units Control (Y/N) FTAH-201- Flow Transmitter Alarm 0-200 GPM Open High Setpoint 5.5.4 Logic Alarm Output Hour Description...
  • Page 518: Equalization Tank (Tnk-301) Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.6 Equalization Tank (TNK-301) Module A schematic of the Equalization Tank (TNK-301) is located on the EQ & PRE-ANOXIC HMI screen and shown below. 5.6.1 Function The EQ Tank (TNK-301) buffers variability in the influent flow rate to maintain a consistent flow rate through the membranes and to reduce concentration fluctuations of influent constituents (i.e.
  • Page 519: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.6.3 Setpoints Setpoint Alarm Factory Setpoint Range Description Change setpoint Notes Setpoint and Units Control (Y/N) Level LTL-301-SP Transmitter Low 0-100% Open Setpoint Puts the MBR LTHFLUX- High Flux Level Permeate pumps 0-100%...
  • Page 520: Alarms

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.6.5 Alarms Self Actuation Alarm Alarm Description Delay Resetting Control LSHH-301 = LAHH-301 Level Alarm High High Active LALL-301 Level Alarm Low Low LSLL-301 = Off newterra O&M Manual ©...
  • Page 521: Pre-Anox Tank (Tnk-401) Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.7 Pre-Anox Tank (TNK-401) Module A schematic of the Pre-Anox Tank (TNK-401) is located on the EQ & PRE-ANOXIC HMI screen and shown below. 5.7.1 Function In the pre-anoxic tank (TNK-401), the wastewater containing organics is combined with recycled mixed liquor from the aeration tank containing nitrates.
  • Page 522: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.7.3 Setpoints None 5.7.4 Logic Alarm Output Hour Description Control Logic Interactions Type Meter Control The pump will be ON LALL-401 Pre-Anox Mixing P-401 when the System is in Run PUMP IS Discrete Pump...
  • Page 523: Aeration Tanks (Tnk-501/502) - Biological Treatment Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.8 Aeration Tanks (TNK-501/502) - Biological Treatment Module The schematic of the Aeration Tanks (TNK-501/502) is located on the AERATION HMI screen and shown below. 5.8.1 Function Mixed liquor from the anoxic tank (TNK-401) flows by gravity to the first aerobic tank (TNK-501) followed by the second aeration tank (TNK-502) for aerobic biological degradation of the influent constituents (organics and ammonia).
  • Page 524: Inputs

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.8.2 Inputs Device Datalog Trending Description Input Type Display Range and Units Units Discrete LSHH-501 Level Switch High High N.C. Discrete LSLL-501 Level Switch Low Low N.O. PH-501 pH Transmitter Analog...
  • Page 525 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Setpoint Alarm Factory Setpoint Range and Description Change setpoint Setpoint Units Control (Y/N) PHAL-501-SP pH Alarm Low Setpoint 6 pH 0-7 pH Open Dissolved Oxygen Normal DO-501-SP 2 ppm 0-6 ppm Open...
  • Page 526 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Alarm Output Hour Description Control Logic Interactions Type Meter Control H-502 Tank Heater On when TSL-501 is OFF LALL-501 Discrete The waste activated sludge LAHH-901: pump will be ON at time of Pump will be Waste Activated P-503...
  • Page 527: Alarms

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.8.5 Alarms Self Alarm Alarm Description Actuation Control Delay Resetting LAHH-501 Level Alarm High High LSHH-501 = Active LAHH-502 Level Alarm High High LSHH-501 = Active PHAH-501 pH Alarm High pH-501 >...
  • Page 528: Post-Anox Tank (Tnk-551) Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.9 Post-Anox Tank (TNK-551) Module The schematic of the Post-Anox Tank (TNK-551) is located on the AERATION HMI screen and shown below. 5.9.1 Function Mixed liquor flows by gravity from the second aeration tank (TNK-502) to the post-anoxic tank (TNK-551) for final denitrification polishing.
  • Page 529: Logic

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.9.4 Logic Alarm Output Hour Description Control Logic Interactions Type Meter Control LALL-501: Post Anox Mix The pump will run as long P-553 Pump will be Discrete Pump as LSLL-501 is Active Runs Duty standby with p-...
  • Page 530: Membrane And Permeate Module

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.10 Membrane and Permeate Module The schematic of the Membrane (TNK-601/602) and Permeate (P-701/702) Module is located on the MBR 1 & MBR 2 HMI screen and shown below. 5.10.1 Function Mixed liquor filtration and supplemental biological oxidation.
  • Page 531: Inputs

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.10.2 Inputs Device HMI Display Datalog Trending Description Input Type Range and Units Units LSHH-601 Level Switch High High Discrete N.C. LSH-601 Level Switch High Discrete N.O. LSHH-602 Level Switch High High Discrete N.C.
  • Page 532 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Setpoint Alarm Factory Setpoint Range Description Change setpoint Notes Setpoint and Units Control (Y/N) VTAH-702- MBR-2 Vacuum -0.3 bar -0.3 - 0 bar Open Transmitter Alarm High MBR-1 Flow Mode FT-701-SP 60 GPM...
  • Page 533: Logic

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.10.4 Logic Alarm Output Hour Description Control Logic Interactions Type Meter The membrane tank blower will be MBR Tank B-601 ON when the System is in Run. And Discrete Blower MBR-1 Disabled...
  • Page 534 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Alarm Output Hour Description Control Logic Interactions Type Meter The permeate pump will be ON when MBR-2 is Enabled & level switch LSH-602 = Active & & LT-501 > LT501-PERM-SP The Pump will perform a PULL/RELAX Cycle.
  • Page 535: Alarms

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Alarm Output Hour Description Control Logic Interactions Type Meter The backwash transfer pump will be ON when MBR-1 OR MBR-2 are in Backwash and level switch LSH-801 Backwash is Active P-801...
  • Page 536: Blower Control

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.10.6 Blower Control 5.10.7 CIP Cleaning Note: At design flow when the membrane discharge vacuum exceeds 0.2 bar (80” WC), as transmitted by VT-701, VT-702 and indicated locally at PI-701, PI-702, it is necessary to take the membrane tank offline for CIP cleaning.
  • Page 537: Sludge Holding Tank Module (Tnk-901)

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.11 Sludge Holding Tank Module (TNK-901) A schematic of the Sludge Holding Tanks is located on the INLET HMI screen is shown below. 5.11.1 Function To store and thicken waste activated sludge for later disposal off site. In order to maintain an optimal concentration of mixed liquor suspended solids (MLSS) (typically 10 g/L), a portion of the mixed liquor is periodically wasted by pumping from the Aeration Tank (TNK-501) to the sludge holding tank (TNK-901).
  • Page 538: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.11.3 Setpoints Setpoint Alarm Factory Setpoint Range and Description Change setpoint Setpoint Units Control (Y/N) P503 WASTE When P-503 will waste 12pm 0-23 HOUR P503 WASTE Time that P-503 wastes for 10min 0-99 5.11.4 Logic...
  • Page 539: Setpoints

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.12 Setpoints The system Setpoints can be accessed from the SETPOINTS menu option. 5.12.1 PLC Date & Time The PLC Time and Date can be adjusted from the SETPOINTS HMI screen. Below is an example of the screen that will appear for the operator.
  • Page 540: Factory Defaults

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.12.2 Factory Defaults The Factory Defaults (setpoints) can be restored to the WWTP by pressing the Factory Default button from the SETPOINTS HMI screen. A confirmation screen will appear to the operator. See below.
  • Page 541: Plc Status

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 5.14 PLC Status The system PLC status can be accessed from the SYSTEM INFO menu option. newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 542 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 543: Plant Start-Up, Operating Guidelines And Monitoring

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.0 PLANT START-UP, OPERATING GUIDELINES AND MONITORING 6.1 MBR Plant Start-Up 6.1.1 Mechanical & Electrical Start-up Procedure If the system is being started for the first time, work your way through the newterra Commissioning Checklist presented in Appendix C of this O&M Manual.
  • Page 544 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Arrange for delivery of fresh seed sludge from an activated sludge system employing a suspended growth type process. If it is possible, obtain seed sludge from a facility treating similar wastewater and operated with similar processes (nitrification etc).
  • Page 545 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com g. Slowly add 25% of the supplied heterotrophic dry seed bacteria through the view port). The following quantities in Table 1 are typically shipped with standard camp systems, if the current system is not on this list please consult with a Process Engineer: Table 1 - Seed bacteria quantities per standard camp model...
  • Page 546 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com NOTE: Day 1 refers to the day that the aeration tank is full. If dry seed was used this will be day 7. If nitrifying bacteria were provided begin dosing into the aeration tank according to the schedule in below.
  • Page 547 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6. Monitor the pH throughout the start-up process. An observed decline in pH is an indication that the nitrifying bacteria are beginning to remove ammonia. It is important, however, that the pH does not drop too low, as this can cause biological activity to be inhibited, which can then result in severe membrane fouling.
  • Page 548: Mbr System Operating Guidelines And Monitoring

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2 MBR System Operating Guidelines and Monitoring 6.2.1 Operating Guidelines This section outlines the operating conditions that are required for proper wastewater treatment, and longevity of the membranes. For instructions on how to control the system using the touch screen HMI, see Section 5.
  • Page 549: Membrane Filtration Operational Conditions

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.1.1 Membrane Filtration Operational Conditions Recommended Parameter Value Notes Effluent filtration must be turned off, Diffuser Relaxation 10 minutes/day blower shuts down for 10 mins/day Filtration must be off and blower are Relax Time 1 min/10 min operating continuously...
  • Page 550: Mbr - Recommended Biological Operational Conditions

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.1.2 MBR – Recommended Biological Operational Conditions Parameter Recommended Range Notes Never operate the membranes if MLSS < 3,000 mg/l. Sludge wasting should be 8,000 – undertaken as required to maintain MLSS (mg/L) 10,000 15,000...
  • Page 551: Sampling

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.2 Sampling To ensure accurate system monitoring and the validity of laboratory test data, samples must be collected as outlined below. These are only recommended guidelines. It is imperative that scheduled testing protocols are performed in compliance with local regulatory agency requirements.
  • Page 552: Filterability Test

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com *** Explanation and definition of abbreviations, acronyms and terms used in the manual are presented in Appendix G – Glossary & Terms and Appendix H – Biological Treatment & Monitoring Parameters.
  • Page 553: Suggested Test Equipment For Monitoring

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Filterability (FT) Action State of urgency > 10 ml Excellent, no action req’ 5 - 10 ml Tweak process operation < 5 ml Process adjustment req Contact newterra ltd. 6.2.3 Suggested Test Equipment for Monitoring The following test equipment’s will assist in the monitoring of the MWWTP but are not provided with the system.
  • Page 554: Turbidity, Phosphorus - Hach Dr900 (And Reagents)

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.3.2 Turbidity, Phosphorus - Hach DR900 (and reagents) The hand-held DR 900 allows quick and easy access to most-used testing methods. This colorimeter is waterproof, dustproof and field durable. With an intuitive user interface, easy data transfer abilities, and the ability to test up to 90 of the most commonly tested water methods.
  • Page 555: Sludge Settling - Settleometer

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.3.4 Sludge Settling - Settleometer The ability to observe and measure the rate and characteristics of solids separation is essential to control biological treatment processes that produce sludge. 6.2.3.5 TSS - Aysix model 3150 hand held TSS meter or Equivalent Portable Suspended Solids Analyser 6.2.3.6 Hach CEL Advanced Wastewater Laboratory...
  • Page 556: Record Keeping

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 6.2.4 Record Keeping An essential component of quality control in any facility is sound record keeping. A log book covering the entire treatment system performance should be maintained, updated, and readily accessible to all operators.
  • Page 557: System Maintenance

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com SYSTEM MAINTENANCE CAUTION: Shut off all electrical power before working on the mechanical or electrical equipment. The system should be routinely checked for any signs of operational problems. Such problems could include, but are not necessarily limited to, abnormally high peak flows, unpleasant odour, and diffuser clogging, and so on.
  • Page 558: Air Scouring Patterns In Membrane Tanks

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.1.1 Air Scouring Patterns in Membrane Tanks Membrane air scouring check is an essential routine maintenance procedure for newterra MBR WWTP to ensure membranes are receiving effective physical cleaning. Air scouring has to be observed for uniformity of bubbling action all across the membrane module/cassette on regular basis.
  • Page 559: Newterra O&M Manual

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com It is easy to observe aeration patterns through the clear window in the membrane tank(s). Operator should note any unusual patterns of air distribution. The visual inspection should also be performed before any membrane cassettes are removed from the membrane tank(s).
  • Page 560 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Location Item Comments Inspect and maintain valves & fittings for leaks. Membrane in-situ cleaning 2-4 hours Remove membrane module for Drain membrane mechanical cleaning and tank. Roll out inspection membrane cassette.
  • Page 561 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Location Item Comments P-801 – Backwash Pump Submersible pumps contain oils -General Condition (Temperature, which becomes Unusual Noises or Vibrations, pressurized and Cracks, Leaks, Loose Hardware, hot under operating Etc.) conditions - allow - Pump Performance (Gauges,...
  • Page 562 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Location Item Comments -Check for wear on the brushes and give the unit a thorough cleaning each week will ensure maximum efficiency. -Check the oil level in the motor. Grease the bearings with the appropriate grease.
  • Page 563 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Location Item Comments Container Heaters In accordance with vendor manual in Once a year, remove the dust Appendix E accumulation inside the heater using a vacuum cleaner or compressed air.
  • Page 564: Mbr Membrane Cleaning

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.3 MBR Membrane Cleaning 7.3.1 Membrane In-situ Chemically Enhanced Backflush (CEB) Chemical cleaning is only to be carried out by qualified and trained personnel! Chemicals can lead to serious injuries. Always wear personal protective equipment (PPE) when handling chemicals! Obey the chemical safety handling procedure as listed in the Material Safety Data Sheets.
  • Page 565: Procedure - Backwash Solution Preparation

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.3.1.1 Procedure – Backwash Solution Preparation Note: It is recommended that only one membrane module at a time be cleaned (backwash). Prepare the backwash solution as follows: 1) If backwash tank TNK-801 is empty: a.
  • Page 566: Procedure - Organic Fouling Solution

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 2) If backwash tank TNK-801 is full: a. Disable membrane by holding down the disable membrane button for about 5 seconds b. Turn SV-801 solenoid valves to off (“O”) c.
  • Page 567: Procedure

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.3.1.3 Procedure – Organic Fouling Solution Inorganic Fouling - Citric Acid: 2 g/L solution (up to 20 g/L). Used for removal of inorganic fouling. This is typically only required for systems treating water with a high hardness. Rinse membrane filter and backwash tank thoroughly with potable water to completely remove NaOCl solution before treatment with citric acid.
  • Page 568: Membrane Recovery Cleaning

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 9) Enable membranes by holding down the enable membrane button for about 5 seconds 10) Allow membranes to permeate for 5 minutes, and then turn SV-801 solenoid valves back to auto (“A”) 11) Record TMP and flux, and ensure that the permeability has recovered 12) Repeat procedure for the second membrane module.
  • Page 569: Step 1 - Preparation

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.3.2.1 Step 1 - Preparation 1. Turn off air scour – B-601/602 2. Drain all mixed liquor from the membrane. 3. Open the MBR tank hatch. Clean (wash down) the membrane tank with water and vacuum out the dirty liquid.
  • Page 570: Step 3 - Cleaning With Sodium Hypochlorite (Naocl)

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com b. TNK-601 holds approx. 8 m3 or 8000L. 7. Turn on air scour for 2 min to mix the solution and turn it off during membrane soak. 8.
  • Page 571: Step 4 - Cleaning With Citric Acid

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.3.2.4 Step 4 - Cleaning with Citric Acid This step is only required in case of inorganic fouling caused by the high hardness. The recommended concentration is 2 g/L solution (up to 20 g/L). Rinse membrane filter thoroughly with potable water to completely remove NaOCl solution before treatment with citric acid.
  • Page 572: Membrane Physical Check

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Note: Membrane maintenance (CEB) and recovery cleaning has to be recorded according to Membrane Cleaning Log Sheet presented in Appendix J of the manual. 7.3.3 Membrane Physical Check WARNING: A membrane cassette that has been in operation weighs more than dry membrane cassette before installation.
  • Page 573 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Connected to the permeate hoses. Connected with either PVC union with two O-Rings on each side OR clear PVC hose and hose clamps. This membrane has a plastic plug.
  • Page 574 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 9. Place bottom membrane cassettes in the MBR tank and then integrate top membranes into the triple stack configuration. Slide in the cassette and reconnect the permeate hoses. Close the MBR tank door and start system operation.
  • Page 575: Sludge Decanting (Tnk-901)

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.4 Sludge Decanting (TNK-901) In order to maintain an optimal concentration of mixed liquor suspended solids (MLSS) (typically 10 g/L), a portion of the mixed liquor is periodically wasted by pumping from the Aeration Tank (TNK-501) to the sludge holding tank (TNK-901).
  • Page 576: Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5 Trouble Shooting 7.5.1 MBR Membrane Fouling Introduction MBR operation relies critically on the ability of the membrane unit to pass all flow incoming to the plant. If membrane permeability is impaired, the MBR plant cannot process all flow with potentially catastrophic results even though effluent quality remains consistently high.
  • Page 577: Inorganic Fouling

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.1.3 Inorganic Fouling Inorganic fouling or precipitative fouling is caused by the accumulation of inorganic precipitates such as metal hydroxides, and “scales” on membrane surface or within pore structure. Precipitates are formed when the concentration of chemical species exceeding their saturation concentrations.
  • Page 578: Fouling Prevention

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.1.5 Fouling Prevention Control of fouling and clogging in practice is generally limited to six main strategies: 1. Applying appropriate pretreatment to the feed water. Fine screen helps to eliminate the build-up of trash, hair, lint and other fibrous materials, and decrease the risk of solids accumulation.
  • Page 579: Mbr Wwtp Fouling Control & Troubleshooting Chart

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 3. Employing appropriate physical or chemical cleaning protocols. For example, sodium hypochlorite and citric acid solutions are used to remove organic and inorganic foulants respectively. 4. Chemically or biochemically modifying the mixed liquor, such as addition of coagulants and powdered activated carbon (mostly in industrial effluent).
  • Page 580 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 581: Mbr Alarm Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.2 MBR Alarm Trouble Shooting Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status Turn off entire SHUTDOW Please contact system. Wait 10 N PLC FLASH newterra -PLC PLC ALM...
  • Page 582 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status Potential screen Check screen SCN-401 paddle SCREEN FLASH motor for failure. Replace motor Or SCN-402 wheel Check Breaker FAIL...
  • Page 583 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status Check if caustic injection system is working and or Replace caustic needs refill Low pH injection system or Check if the pH AERATION...
  • Page 584 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status Pump P-503 Check pump P- AERATION FLASH 503 for failure. Replace pump P-503 P-503 FAIL TANK potentially FLASH...
  • Page 585 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status High vacuum Check for closed Open valve or clean MEMBRAN alarm on valve on permeate VTAH-701 or FLASH membranes Repair...
  • Page 586: Mbr Process Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Troubleshooting Alarm Alarm Beacon Recommendatio Remedy Action Alarm Name Location Description Status Check pump P- 901 for failure Pump P-901 Check for Replace pump P-901 MEMBRAN FLASH vacuum leak or Repair and replace as P-901 FAIL...
  • Page 587 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Condition Possible Cause Potential Remedies Unpleasant odour Mechanical/electrical failure, Ensure good order of mechanical/electrical from tanks e.g. blower and air piping components are not operating correctly System is overloading Check the maximum flow and BOD loading rate to the MBR unit to see whether it is within the limits as per design...
  • Page 588: Foaming

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.3.2 Foaming Condition Possible Cause Potential Remedies Excessive foaming Influent Check the quality and contents of the flow into (white foam inhibition/biomass the MBR system for any abnormal or accumulating over toxicity occurs prohibited substances...
  • Page 589: Permeate

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.3.3 Permeate Condition Possible Cause Potential Remedies Cloudy permeate Faulty operation of Confirm proper operation of control systems instrumentation and instrumentation, clean, replace, (The permeate recalibrate as required turbidity or TSS is above the specific setpoint)
  • Page 590 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Condition Possible Cause Potential Remedies Membrane surface is Review recent cleaning records, and initiate fouled appropriate cleaning procedure MLSS is too high, Improve the characteristics of sludge by SRT is too low or adjusting the activated sludge process insufficient dissolved...
  • Page 591: Membrane Air System

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.3.4 Membrane air system Condition Possible Cause Potential Remedies Uneven aeration of Membrane diffuser Wash or clean the diffusers membrane module clogging; Loose air piping Tighten pipe connections connections Uneven aeration in Membrane diffusers or...
  • Page 592: Mechanical / Electrical Issues

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Condition Possible Cause Potential Remedies Perform membrane autopsy on membrane cassettes 7.5.3.6 Mechanical / Electrical Issues Condition Possible Cause Potential Remedies Indicator light at the Clean intake screens on blower housing control panel is on.
  • Page 593: P-201/2, 301/2, 401/2, 501/2, 553/4, 551/2 - Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.4 P-201/2, 301/2, 401/2, 501/2, 553/4, 551/2 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 594: P-701/702 Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.5 P-701/702 Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 595: Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.6 P-801 Trouble Shooting 7.5.7 B-501/502 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 596: B-301/302, B-601/602 - Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.8 B-301/302, B-601/602 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 597: 301/501 - Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.9 LT-301/501 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 598 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 599 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 600 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 601 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 602: Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.10 PH-501 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 603 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 604: Mv-701/702 - Trouble Shooting

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 7.5.11 MV-701/702 - Trouble Shooting newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 605 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 606: Shut Down

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 8.0 SHUT DOWN 8.1 MBR Temporary Shut Down A temporary shutdown for a few days requires continuous aeration of the biomass to keep the DO level at least 2 mg/L and continuous biomass recycle between the bioreactors. 8.2 MBR Permanent Shut Down / Winterizing Permanent shut down is required if system operation stops for at least 2 weeks without inflow.
  • Page 607 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Using a garden hose, wash the inside of the tanks and vac out any remaining waste water. DO NOT USE A PRESSURE WASHER! Disconnect the permeate hoses from the top of membrane the membrane stack. Remove the membranes from the membrane frame using hand tools.
  • Page 608: General Components

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com After membranes are separated, wash with clean water. Remove the blue backing plate and gently separate the membrane plates and clean with water to remove any debris. Replace backing plate and let the membranes dry out.
  • Page 609: Newterra O&M Manual

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com o Dump in 2 (qty) 4-L bottles in each tank Remove power from system. Double check and ensure that there is no water left in any pipes, fittings etc. If it is not possible to remove the water fill with antifreeze.
  • Page 610 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 8.4 Blowers – B-501/502 newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 611: Chemical Dosing Pumps - P-6101/6102/6103

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 8.4 Chemical Dosing Pumps – P-6101/6102/6103 newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 612 newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
  • Page 613: Service & Support

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com SERVICE & SUPPORT Commissioning and Start-up newterra MicroClear MBR System’s commissioning & start-up is the last step of the newterra project execution process. As part of your order, the following on site services will be provided by experienced factory trained newterra representative: Includes five (5) 8-hour days of onsite startup/commissioning by one (1) factory trained newterra representative...
  • Page 614: Post Commissioning Services

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com Post commissioning Services A comprehensive range of post commissioning services are available from newterra beyond system design and installation. Specific services include: Technical support (including after-hours emergency telephone support). Spare parts order and delivery.
  • Page 615: Assistance In Telemetry Control And Monitoring

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 9.2.3 Assistance in telemetry control and monitoring newterra SITE-LINK is a customized software program and hardware configuration which provides a real-time link to a treatment system via cellular modem or customer supplied internet connection using our secure Site-Link Server.
  • Page 616: Site Visits And System Audits

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 9.2.4 Site visits and system audits Site visits and system audits can be arranged at an additional cost. Contact newterra for all financial aspects of newterra initial and post-commissioning services. During a system audit, technical reviews of the performance of all newterra MBR subsystems and the efficiency of the biological process can be performed.
  • Page 617: Warranty

    newterra ltd. 1291 California Avenue, Brockville, ON K6V 5W3 (800) 420-4056 / www.newterra.com 10.0 WARRANTY newterra O&M Manual © 2017 by newterra, ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of newterra ltd.
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  • Page 751 Valve, Relief, Back Pressure, Kunkle, 1", Liquid Service Set @ 50 PSI, 0019-E01-MG0050...
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  • Page 783 Filter, Silencer, Solberg, FS-30P-200 Filter, Silencer, Solberg, FS-18P-150 SMALL COMPACT FILTER SILENCERS w/ “Hockey Puck” Patented Element "FS" Series 1/4” - 1” BSPT APPLICATIONS & EQUIPMENT Industrial & Severe Duty Engines Pneumatic Conveying Piston Compressors Construction\Contractor Industry Waste Water Aeration Screw Compressors Workshop Nailers and Staplers...
  • Page 784 SMALL COMPACT FILTER SILENCERS w/ Standard Filter Design "FS" Series 1/2” - 3” BSPT APPLICATIONS & EQUIPMENT Industrial & Severe Duty Engines Waste Water Aeration Piston Compressors Construction\Contractor Industry Nailers and Staplers Screw Compressors Workshop Vacuum Vent Breathers Blowers - Side Channel & Roots Medical\Dental Industry Hydraulic Breathers –...
  • Page 785 COMPACT FILTER SILENCERS "FS" Series 3” - 6” BSPT APPLICATIONS & EQUIPMENT Industrial & Severe Duty Engines Waste Water Aeration Blowers - Side Channel & Roots Fans Sparging Piston Compressors Construction\Contractor Industry Factory Air Screw Compressors Medical Vacuum Vent Breathers Hydraulic Breathers –...
  • Page 786 COMPACT FILTER SILENCERS "FS" Series DN80 - DN150 PN10 Pattern Flange APPLICATIONS & EQUIPMENT Industrial & Severe Duty Engines Waste Water Aeration Blowers - Side Channel & Roots Fans Sparging Piston Compressors Construction\Contractor Industry Factory Air Screw Compressors Medical Vacuum Vent Breathers Hydraulic Breathers –...
  • Page 787 “BIG BOY” FILTER SILENCERS "FS" Series DN200-DN300 PN10 Pattern Flange APPLICATIONS & EQUIPMENT Industrial & Severe Duty Engines Waste Water Aeration Blowers - Side Channel & Roots Fans Sparging Piston Compressors Construction Industry Cement Screw Compressors Medical Power Plants Hydraulic Breathers – fine filtration Pneumatic Conveying Vacuum Vent Breathers FEATURES &...
  • Page 788 B-301/2 - Blower, Elmo, 2BH7420-0AH267 2.4HP...
  • Page 789 Contents Contents 1 Safety ..............................3 Definitions ..........................3 1.1.1 Safety alert symbol.......................3 1.1.2 Signal words.........................3 General safety precautions .......................3 Residual risks..........................6 2 Intended Use ............................7 3 Technical Data ............................8 Mechanical data ........................8 Electrical data..........................11 Operating conditions .......................11 4 Transport and Handling........................12 5 Installation ............................13 Installation ..........................14 Electrical connection (motor) ....................16...
  • Page 790: Safety

    Safety Safety Definitions To point out dangers and important information, the following signal words and symbols are used in these operating instructions: 1.1.1 Safety alert symbol The safety alert symbol is located in the safety precautions in the highlighted heading field on the left next to the signal word (DANGER, WARNING, CAUTION).
  • Page 791 Safety 610.44436.40.000 4 / 28 © Gardner Denver Deutschland GmbH...
  • Page 792 Safety © Gardner Denver Deutschland GmbH 5 / 28 610.44436.40.000...
  • Page 793: Residual Risks

    Safety Residual risks 610.44436.40.000 6 / 28 © Gardner Denver Deutschland GmbH...
  • Page 794: Intended Use

    Intended Use Intended Use These operating instructions apply to gas-ring vacuum pumps/compressors of the G-BH7 series, models 2BH72, 2BH73, 2BH74, 2BH75 and 2BH76, contains instructions concerning transport and handling, installation, commissioning, operation, shut-down, storage, servicing and disposal of the G-BH7, must be completely read and understood by all operating and servicing personnel before beginning to work with or on the G-BH7,...
  • Page 795: Technical Data

    Technical Data Minimum distances Technical Data Minimum distance to fan guard (for sucking in Mechanical data cooling air): Weight Model [mm] [inches] approx. approx. Single-impeller design 2BH72 1.34 Model Weight 2BH73 1.34 [kg] [lbs] 2BH74 2.05 approx. approx. 2BH75 2.05 2BH7210-0..1.-.
  • Page 796 Technical Data Noise level Temperature increase Measuring-surface sound-pressure level as per The information listed in the following tables EN ISO 3744, measured at a distance of 1 m corresponds to the heating of vacuum [3.28 ft] at an operating point of approximately pump/compressor housings and the air exiting 2/3 of the permissible total pressure difference compared to the ambient temperature during...
  • Page 797 Technical Data Tightening torques for screw connections The following values apply if no other information is available. With non-electrical connections, property classes of 8.8 and 8 or higher as per ISO 898-1 are assumed. 610.44436.40.000 10 / 28 © Gardner Denver Deutschland GmbH...
  • Page 798: Electrical Data

    Technical Data Electrical data Pressures See rating plate. Min. inlet See rating plate. pressure: Max. discharge See rating plate. pressure during Operating conditions compressor Temperatures operation: 2.5 bar abs. [36.2 psia] Temperature of Max. permissible max. permissible temperature: pumped gases: pressure in At this pressure the operation of [+104°F]...
  • Page 799 Transport and Handling Transport and Handling 610.44436.40.000 12 / 28 © Gardner Denver Deutschland GmbH...
  • Page 800: Installation

    Installation Installation © Gardner Denver Deutschland GmbH 13 / 28 610.44436.40.000...
  • Page 801: Installation

    Installation The pump-motor unit is ready to connect on delivery. However, if the time from delivery to commissioning of the pump-motor unit exceeds a certain period, the lubrication of the rolling bearings must be renewed. See Chapter 8.2, "Storage conditions", Section "Lubrication of rolling bearings after longer storage", Pg.
  • Page 802 Installation Components for reducing noise on the pump- Vertical installation on the vacuum motor unit: pump/compressor cover ("cover installation") Mufflers (included as standard equipment): With vertical installation of the pump-motor unit On delivery the pump-motor units are with the vacuum pump/compressor cover facing equipped with attached mufflers as standard.
  • Page 803 Installation Electrical connection (motor) 610.44436.40.000 16 / 28 © Gardner Denver Deutschland GmbH...
  • Page 804 Installation For the tightening torques for terminal board connections (except terminal strips), see Chapter 3.1, "Mechanical data", Section "Tightening torques for screw connections", Pg. 10. For terminals with clamping straps (e.g. as per DIN 46282), the conductors must be inserted so that approximately the same clamping height results on both sides of the bar.
  • Page 805 Installation Connecting pipes/hoses (vacuum pump/compressor) Mufflers: The pump-motor units are delivered with mufflers (indicated with arrows in the following illustrations) for the inlet and discharge connections as standard equipment. With single-impeller pump-motor units, the mufflers are already mounted on delivery. Fig.
  • Page 806 Installation © Gardner Denver Deutschland GmbH 19 / 28 610.44436.40.000...
  • Page 807: Commissioning

    Commissioning Commissioning 610.44436.40.000 20 / 28 © Gardner Denver Deutschland GmbH...
  • Page 808 Commissioning © Gardner Denver Deutschland GmbH 21 / 28 610.44436.40.000...
  • Page 809: Start-Up And Shut-Down

    Operation Start-up and shut-down Start-up Open shut-off device in intake/discharge pipe. Switch on power supply for drive motor. Shut-down: Switch off power supply for drive motor. Close shut-off device in intake/discharge pipe. Operation 610.44436.40.000 22 / 28 © Gardner Denver Deutschland GmbH...
  • Page 810: Storage Conditions

    Servicing Provide mufflers on inlet and discharge side with sealing plugs. Storage conditions To prevent standstill damage during storage, the environment must provide the following conditions: dry, dust-free, low-vibration (effective value of vibration speed 2.8 mm/s). Ambient temperature: max. +40°C [+104°F]. ©...
  • Page 811: Repairs/Troubleshooting

    Servicing Repairs/troubleshooting Fault Cause Remedy Carried out by Motor does not At least two power supply Eliminate interruption by fuses, terminals or Electrician start; leads interrupted. power supply cables. no motor noise. Motor does not One power supply lead Eliminate interruption by fuses, terminals or Electrician start;...
  • Page 812: Service/After-Sales Service

    Disposal Service/After-sales service Our Service is available for work (in particular the installation of spare parts, as well as maintenance and repair work), not described in these operating instruction. A list of spare parts with an exploded drawing is available on the Internet at www.gd-elmorietschle.com.
  • Page 813: Eu Declaration Of Conformity

    EU declaration of conformity EU declaration of conformity EU declaration of conformity Gardner Denver Deutschland GmbH Manufacturer: Industriestraße 26 97616 Bad Neustadt • Germany Holger Krause Representative for the com- Industriestraße 26 pilation of technical docu- 97616 Bad Neustadt • Germany ments: Vacuum pumps/Compressors (Side channel blower) Description and identification...
  • Page 814: Form For Statement On Safety

    Form for statement on safety Form for statement on safety Statement on health safety and on the protection of the environment For the safety of our employees and to comply with statutory requirements on handling substances harmful to the health and the environment, this statement must be enclosed, fully completed, with each unit/system sent.
  • Page 816 B-501/2 - Blower, Sutorbilt, Model 4L-RHC, Orientation: Horizontal (Flow Down) Driven Shaft Position: RHC (Right Hand Central) Flow Requirement: 487 scfm OPERATION & MAINTENANCE MANUAL AIRCOM PACKAGE WITH SUTORBILT POSITIVE DISPLACEMENT BLOWER YOUR REFERENCE: PO # 1704432-0008 (Blower) & 1704432-0009 (Package) OUR REFERENCE: 222850 &...
  • Page 817 TABLE OF CONTENTS ITEM Package drawing(s) including scope of supply ………………….……………… ……………….… Drive (belt or coupling) data sheet(s)………………………………………….…………………… Blower performance data sheet(s)………………………………………………………………….. Motor manual(s) / data sheet(s)…..….… ………..………………………………….…………..…. Gardner Denver blower parts list, operating and service manual ……………………………………………………………….…... Maintenance data sheet – Spare parts list ……………………………………………………….… E-74...
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  • Page 835 Factory genuine parts, manufactured to design tolerances, are developed for optimum dependability - - - specifically for your blower. Design and material innovations are born from years of experience with hundreds of different blower applications. When you specify factory genuine parts you are assured of receiving parts that incorporate the most current design advancements manufactured in our state-of-the-art blower factory under exacting quality standards.
  • Page 836 Re-order Part Numbers for Factory Recommended Lubricants. AEON PD Synthetic Lubricant, AEON PD-XP—Extreme Duty Synthetic Lubricant or AEON PD-FG—Food Grade Synthetic Lubricant Description Part Number 1 Quart 28G23 Case/12Quarts 28G24 1 Gallon Container 28G40 Case/6 Gallons 28G41 5 Gallon Pail 28G25 55 Gallon Drum 28G28...
  • Page 837 ® Sutorbilt blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This manual is written to give the operator and maintenance department essential information for day-to-day operation, maintenance and adjustment.
  • Page 838 Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. Some general safety precautions are given below: •...
  • Page 839 Maintain Blower Reliability And Performance ....................... 2 Foreword ................................4 Safety Precautions ............................... 5 Sutorbilt Legend Series Blowers Matrix/Menu ...................... 8 Introduction ................................9 Section 1, Equipment Check ..........................10 Section 2, Installation ............................12 Section 3, Lubrication ............................17 Section 4, Operation ............................
  • Page 840 Aeon PD Extreme Duty Lubricant ........20 Mechanical Seals Only ........... 31, 32 Aeon PD Food Grade Lubricant ........20 Mounting Configurations ..........12 Aeon PD Synthetic Lubricant......... 20 Air Filters And Filter Silencers ........16 Operation, Section 4 ............. 22 Assembly Instructions, Section 7 ........
  • Page 841 NOTICE TO CUSTOMER – To find the construction options for Your blower unit, FILL IN THE BALANCE OF LETTERS OR __ __ __ __ __ __ __ NUMBERS FROM YOUR UNIT NAMEPLATE COLUMN NUMBER FOLLOW THE LINE DOWN AND OVER FROM EACH SPACE THUS FILLED IN TO FIND THE APPROPRICATE CONSTRUCTION OPTION WITH WHICH YOUR MACHINE IS EQUIPPED.
  • Page 842 Thank you for investing in Gardner Denver quality. The Gardner Denver reputation for rugged dependability has been earned by over 50 years of service in demanding, industrial operations where downtime cannot be tolerated and efficient blower performance is expected. Your Gardner Denver Sutorbilt blower is a precision engineered blower that has been carefully manufactured and thoroughly tested at the state-of the art Gardner Denver Blower Factory in Sedalia, Missouri.
  • Page 843 Before uncrating, check the packing slip carefully to be sure all the parts have been received. All accessories are listed as separate items on the packing slip, and small important accessories such as relief valves can be overlooked or lost. After every item on the packing slip has been checked off, uncrate carefully. Your Gardner Denver Blower was packaged at the factory with adequate protection to permit normal storage for up to six (6) months.
  • Page 844 Blower inlet and outlet are temporarily capped to keep out dirt and other contaminants during shipment. These covers must be removed before start-up. The internal surfaces of all Sutorbilt units are mist sprayed with a rust preventative to protect the machine during shipment.
  • Page 845 Install the blower in a well lit, clean dry place with plenty of room for inspection and maintenance. For permanent installation we recommend concrete foundations be provided, and the equipment should be grouted to the concrete. It is necessary that a suitable base be used, such as a steel combination base under blower and motor, or a separate sole plate under each.
  • Page 846 4. Secure the mounting feet capscrews to the torque value in Figure 7-9, page 38. When selecting a V-belt drive, check to be sure the shaft overhung load limitation is not exceeded. Refer to , page 15, for overhung load calculations and limitations. FIGURE 2-2 Belt drives must be carefully aligned.
  • Page 847 The location of the sheave on the blower shaft greatly affects the stress in the shaft. The optimum blower sheave positioning is as close as possible to the blower drive cover, not to exceed dimension “C” in Drive Shaft Illustration, FIGURE 2-2, page 15 The calculated shaft moment must not exceed the maximum allowable moment listed in Maximum Allowable Moment Chart, FIGURE 2-2 page 15.
  • Page 848 Maximum Dimensions Gear Allowable (Inches) Diameter Moment (Inches) (LB-IN) (Max) 2.88 3.49 1.10 3.90 1.40 1245 Maximum Dimensions Gear Allowable (Inches) Diameter Moment (Inches) (LB-IN) (Max) 3.07 1.18 3.62 1.27 3.85 1.39 1370 0.000 1.000 0.250 0.966 0.500 0.926 0.750 0.879 1.000 0.823...
  • Page 849 Servicing frequency of filter elements is not time predictable. A differential pressure indicator, with a continuous gauge reading, should be installed across the inlet filter. It will tell how much of the service life of the filter element has been used. It will also eliminate both premature filter servicing and premature blower failure due to a plugged filter when the filter pressure drop is used to establish maintenance points.
  • Page 850 A. OIL DRAIN PLUG B. BREATHER/OIL FILL C. GREASE FITTING E. GREASE VENTS H. OIL LEVEL GAUGE Drive end bearings are grease lubricated at the factory with Lithium Complex based grease. AEON PD Grease is a high temperature, high performance grease that is formulated with antiwear additives to provide superior service under the severe operating conditions of positive displacement blowers.
  • Page 851 At the drive end, the bearings are lubricated by the slinger, which must be on the lowest rotor when in a vertical configuration. Approximate oil sump capacities are listed in Figure 3-2. Filling procedure Refer to Figure 3-1, page 17. Remove the breather (B) from the drive cover. Add oil to the drive sump until oil reaches the center of the oil level gauge (H).
  • Page 852 Refer to FIGURE 3-1, page 17. Remove the breather (B) from the gear cover. Add oil to the gear case until oil reaches the center of the oil level gauge (H). Secure breather (B) in the gear cover. Add fresh oil as required to maintain proper level. The oil level should be at the middle of the sight glass when the machine is not operating.
  • Page 853 AEON PD Synthetic Blower Lubricant is recommended. Refer to FIGURE 3-3, for AEON PD, AEON PD-FG (Food Grade) and AEON PD-XD (Extreme Duty) part numbers. Order AEON PD from your Gardner Denver Distributor or call Gardner Denver directly. Convenient AEON PD AEON PD-FG AEON PD-XD Package Sizes...
  • Page 854 AEON PD Synthetic Lubricant should be drained after 6000 hours of operation. Re-fill with fresh AEON PD oil. If mineral oil is used, perform the above oil change maintenance every 1500 hours. Recommended service intervals are for normal blower operating conditions. Severe operating conditions may warrant more frequent oil changes.
  • Page 855 Future operating problems can be avoided if proper precautions are observed when the equipment is first put into service. Before starting under power, the blower should be turned over by hand to make certain there is no binding or internal contact. Each size blower has limits on pressure differential, running speed and discharge temperature which must not be exceeded.
  • Page 856 This startup procedure should be followed during the initial installation and after any shutdown periods or after the blower has been worked on or moved to new location. It is suggested that the steps be followed in sequence and checked off (√) in the boxes provided. Check the unit and all piping for foreign material and clean if required.
  • Page 857 Do not operate blower with open inlet or outlet port. Do not exceed specified vacuum or pressure limitations. Do not operate above or below recommended blower speed range. Blower is not to be used where non-sparking equipment is specified. Do not operate without belt guard or coupling shield. The blower and blower discharge piping may be extremely hot and cause skin burns on contact.
  • Page 858 Unit Size Part Number 3” 201GAA340 4” 202GAA340 5” 203GAA340 E-115...
  • Page 859 Unit Size Part Number 3” 205GAA074 4” 206GAA074 5” 207GAA074 Unit Size Part Number 3” 201GAA074 4” 202GAA074 5” 203GAA074 E-116...
  • Page 860 1. Drain oil from gear case by removing drain plug (2). 2. Remove the socket head bolts (5) from the gear cover (3). 3. Remove the gear cover from the gear headplate. MARK ALL PARTS WITH A CENTER PUNCH SO THEY CAN BE REASSEMBLED IN THE SAME POSITION (IMPELLERS, HEADPLATES, AND GEARS).
  • Page 861 If timing gears appear to be reusable, match marktiming gear toothmesh by making small punch marks on the ends of meshing gear teeth with a pin punch and hammer (see FIGURE 6-2, page 27). The impeller tip to valley (throat) and the case to headplates should also be matchmarked to facilitate blower reassembly. Remove all cap screws from both gear locking assemblies (see FIGURE 6-3).
  • Page 862 Remove the socket head cap screws (30) from the drive end bearing cover (29) and remove the cover. Support the external surface of the drive end cover near the oil seal with blocks of wood. Drive the oil seal from the cover using a hammer and punch. Discard the seal as it will not be reused. Replace oil seals each time the drive end cover is removed.
  • Page 863 14. Remove the four bearing retaining screws (10), and washers (12) from the gear headplate. For Mechanical Seal Version Remove bearing retainer plate by removing 8 screws. 15. Attach puller plate to the gear headplate using the tapped holes on the bearing housing. 16.
  • Page 864 1. Make sure all metallic parts are clean and free of any nicks or burrs. 2. Lubricate the outside diameter of the lip seal (15) with a light oil or grease. Install seals in both the drive headplate (24) and gear headplate (18). Use the seal driver (Figure 5-2). The seal lip should always face towards the bearing or lubricant.
  • Page 865 3. Assemble gear headplate (18) and mounting foot (17) to the impeller case with cap screws (21) and where the mounting foot is secured to the headplate use capscrews (16). The two positioning dowel pins (19) will ensure proper alignment of the headplate and impeller case. Also secure lifting lugs using capscrews (21) (see exploded assembly drawing on page 39.
  • Page 866 TOTAL END CLEARANCE 0.007-0.011 0.007-0.011 0.007-0.011 IMPELLER TO GEAR HEADPLATE 0.003-0.005 0.003-0.005 0.003-0.005 0.005- 0.006- .007- IMPELLER TIMING (A-A) (C-C) 0.007 .006-.008 0.008 .007-.010 .010 .008-.010 TIP TO CASE CLEARANCE (B-B) 0.002 min. 0.002 min. 0.002 min. The bearing driver will position the mating ring (B) to the correct depth with respect to the mechanical seal (A). Apply a light oil to the drive headplate bearing bore, bearing inside diameter, and shaft seat.
  • Page 867 For Mechanical Seal Version Install 8 bearing retaining screws and washers into the gear bearing retainer plates. Tighten screws evenly. A. Dual Splash Version Install slingers on both shafts. Hold .31” +/_.01” gap between face of the bearing and back of the slingers. Rotate slingers approximately 90 degree apart, apply Loctite 246 on the socket cup screw and tight.
  • Page 868 B. Divide the end clearance by 3 and distribute approximately 1/3 on the gear end and the remaining 2/3 on the drive end. C. To move the impeller assembly toward the drive end, lightly tap the shaft at the gear end with a soft face mallet.
  • Page 869 If reusing the timing gears, the gears should be returned to their original positions. A. Obtain 2 gear locking assemblies. Clean the inside and outside diameters of both locking assemblies. Clean the inside diameter of 2 gears. Clean the outside diameter of the both rotor shafts. Lightly oil the surfaces that have been cleaned.
  • Page 870 14. Impeller tip to case clearance should be checked at this time by inserting the correct thickness feeler gauge between the tip and the case and rotating the impeller (see FIGURE 7-4, page 34). Repeat the procedure on both impellers. 15.
  • Page 871 16. Assemble the gear cover (3) and gasket (7) to the gear headplate (18) using socket head screw (5). Tighten the capscrews alternately and evenly. Refer to FIGURE 7-9 for torque specifications. 17. Place the blower on its feet on a flat surface. Loosen cap screws (16) and level the unit up. The bench or blower base flatness should be within .002 of an inch.
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  • Page 873 Plug ....................64AC2 64AC2 64AC2 Gear Case ..................303GAB602 303GAB602 303GAB602 75P7 75P7 75P7 Screw....................5L358 5L358 5L358 Breather ..................300GAB715 300GAB715 300GAB715 Gasket .................... Gear Kit ..................300GAB6008 300GAB6008 300GAB6008 Screws .................... 75A33P 75A33P 75A33P Washer ................... 95A2 95A2 95A2 Ball Bearing ..................
  • Page 874 E-131...
  • Page 875 Plug .................... 64AC3 64AC3 64AC3 Gear Case .................. 304GAC602 304GAC602 304GAC602 Screw ..................75P40 75P40 75P40 Breather..................5L359 5L359 5L359 Gasket ..................301GAC715 301GAC715 301GAC715 Gear Kit ..................300GAC6008 300GAC6008 300GAC6008 Screws..................655ED03P 655ED03P 655ED03P Washer ..................95A3 95A3 95A3 Ball Bearing ................
  • Page 876 E-133...
  • Page 877 Plug ....................64AC3 64AC3 64AC3 Gear Case ..................304GAE602 304GAE602 304GAE602 Screw ................... 75P40 75P40 75P40 Breather..................5L359 5L359 5L359 Gasket ..................300GAE715 300GAE715 300GAE715 Gear Kit ..................300GAE6008 300GAE6008 300GAE6008 Screws..................655ED03P 655ED03P 655ED03P Washer ..................95A3 95A3 95A3 Ball Bearing ..................
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  • Page 879 Plug ....................64AC2 64AC2 64AC2 Gear Case ..................303GAB602 303GAB602 303GAB602 Screw ....................75P7 75P7 75P7 Breather ..................5L358 5L358 5L358 Gasket .................... 300GAB715 300GAB715 300GAB715 Gear Kit ..................300GAB6008 300GAB6008 300GAB6008 Screws .................... 75A33P 75A33P 75A33P Bearing Retainer ................300GAB205 300GAB205 300GAB205...
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  • Page 881 Plug ....................64AC3 64AC3 64AC3 Gear Case ..................304GAC602 304GAC602 304GAC602 Screw ....................75P40 75P40 75P40 Breather ..................5L359 5L359 5L359 Gasket .................... 301GAC715 301GAC715 301GAC715 Gear Kit ..................300GAC6008 300GAC6008 300GAC6008 Screws .................... 75A33P 75A33P 75A33P Bearing Retainer ................900883040201 900883040201 900883040201...
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  • Page 883 Plug ..................64AC3 64AC3 64AC3 Gear Case ................304GAE602 304GAE602 304GAE602 Screw ..................75P40 75P40 75P40 Breather ................. 5L359 5L359 5L359 Gasket ................... 300GAE715 300GAE715 300GAE715 Gear Kit.................. 300GAE6008 300GAE6008 300GAE6008 Screws ................... 75A33P 75A33P 75A33P Bearing Retainer ..............900883050501 900883050501 900883050501 Shim Set ................
  • Page 884 E-141...
  • Page 885 Plug .................. 64AC2 64AC2 64AC2 Gear Case ................. 303GAB602 303GAB602 303GAB602 Screw ................75P7 75P7 75P7 Breather ................5L358 5L358 5L358 Gasket ................300GAB715 300GAB715 300GAB715 Gear Kit ................300GAB6008 300GAB6008 300GAB6008 Screws ................75A33P 75A33P 75A33P Washer................95A2 95A2 95A2 Ball Bearing ...............
  • Page 886 E-143...
  • Page 887 Plug ................64AC3 64AC3 64AC3 Gear Case ..............304GAC602 304GAC602 304GAC602 Screw ................75P40 75P40 75P40 Breather ................ 5L359 5L359 5L359 Gasket ................301GAC715 301GAC715 301GAC715 Gear Kit ................. 300GAC6008 300GAC6008 300GAC6008 Screws ................655ED03P 655ED03P 655ED03P Washer................95A3 95A3 95A3 Ball Bearing ..............
  • Page 888 E-145...
  • Page 889 Plug ................64AC3 64AC3 64AC3 Gear Case ............... 304GAE602 304GAE602 304GAE602 Screw ................75P40 75P40 75P40 Breather ................5L359 5L359 5L359 Gasket ................300GAE715 300GAE715 300GAE715 Gear Kit ................300GAE6008 300GAE6008 300GAE6008 Screws ................655ED03P 655ED03P 655ED03P Washer................95A3 95A3 95A3 Ball Bearing ..............
  • Page 890 E-147...
  • Page 891 Plug................64AC2 64AC2 64AC2 Gear Case ..............303GAB602 303GAB602 303GAB602 Screw ................75P7 75P7 75P7 Breather ................ 5L358 5L358 5L358 Gasket................300GAB715 300GAB715 300GAB715 Gear Kit ................. 300GAB6008 300GAB6008 300GAB6008 Screws ................75A33P 75A33P 75A33P Bearing Retainer ............300GAB205 300GAB205 300GAB205 Shim Set................
  • Page 892 E-149...
  • Page 893 Plug................64AC3 64AC3 64AC3 Gear Case ..............304GAC602 304GAC602 304GAC602 Screw ................75P40 75P40 75P40 Breather ................ 5L359 5L359 5L359 Gasket................301GAC715 301GAC715 301GAC715 Gear Kit ................. 300GAC6008 300GAC6008 300GAC6008 Screws ................75A33P 75A33P 75A33P Bearing Retainer ............900883040201 900883040201 900883040201 Shim Set................
  • Page 894 E-151...
  • Page 895 Plug................64AC3 64AC3 64AC3 Gear Case ..............304GAE602 304GAE602 304GAE602 Screw ............... 75P40 75P40 75P40 Breather ..............5L359 5L359 5L359 Gasket..............300GAE715 300GAE715 300GAE715 Gear Kit ..............300GAE6008 300GAE6008 300GAE6008 Screws ..............75A33P 75A33P 75A33P Bearing Retainer ............900883050501 900883050501 900883050501 Shim Set..............
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  • Page 899 For additional information, contact your local representative or visit: www.contactgd.com/mobile ©2015 Gardner Denver, Inc. Printed in U.S.A. E-156...
  • Page 900 E-157...
  • Page 901 MAINTENANCE DATA SHEET FOR POSITIVE DISPLACEMENT BLOWER SPARE PARTS MODEL: Sutorbilt 4L, GACLBRA (modified to horizontal) SERIAL NUMBER: S520806 & S520818 MAINTENANCE FOR ONE UNIT Type / Part Item Qty. Maintenance /Replacement Unit price number Oil / Blower gear 34$ for 1 L, AEON PD* 1.5 pt.
  • Page 902 ENGINEERING TOMORROW Operating Guide VLT AQUA Drive FC 202 0.25–90 kW vlt-drives.danfoss.com E-159...
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  • Page 904 Contents Operating Guide Contents 1 Introduction 1.1 Purpose of the Operating Guide 1.2 Additional Resources 1.3 Manual and Software Version 1.4 Product Overview 1.5 Approvals and Certifications 1.6 Disposal 2 Safety 2.1 Safety Symbols 2.2 Qualified Personnel 2.3 Safety Precautions 3 Mechanical Installation 3.1 Unpacking 3.2 Installation Environments...
  • Page 905 Contents VLT AQUA Drive FC 202 5.3.3 Uploading/Downloading Data to/from the LCP 5.3.4 Changing Parameter Settings 5.3.5 Restoring Default Settings 5.4 Basic Programming 5.4.1 Commissioning with SmartStart 5.4.2 Commissioning via [Main Menu] 5.4.3 Asynchronous Motor Set-up 5.4.4 PM Motor Setup in VVC 5.4.5 SynRM Motor Set-up with VVC 5.4.6 Automatic Energy Optimization (AEO) 5.4.7 Automatic Motor Adaptation (AMA)

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