Subaru Legacy 2003 Service Manual page 3373

POWER ASSISTED SYSTEM (POWER STEERING)
B: INSTALLATION
1) Insert gearbox into crossmember, being careful
not to damage gearbox boot.
2) Tighten gearbox to crossmember bracket via
clamp with bolt to the specified torque.
Tightening torque:
59 N·m (6.0 kgf-m, 43 ft-lb)
3) Connect pipes C and D to control valve of gear
box assembly.
Tightening torque:
15 N·m (1.5 kgf-m, 10.8 ft-lb)
4) Install universal joint. <Ref. to PS-25, INSTAL-
LATION, Universal Joint.>
5) Connect tie-rod end and knuckle arm, and tight-
en with castle nut. Fit cotter pin into the nut and
bend the pin to lock.
Castle nut tightening torque:
Tighten to 27.0 N·m (2.75 kgf-m, 19.9 ft-lb),
and tighten further within 60 ° ° ° ° until cotter
pin hole is aligned with a slot in the nut.
CAUTION:
When connecting, do not hit cap at the bottom
of tie-rod end with hammer.
(1) Castle nut
(2) Tie-rod end
(3) Knuckle arm
6) Install front stabilizer to vehicle.
7) Install front exhaust pipe assembly.
8) Lower the vehicle.
9) Align center of roll connector. <Ref. to AB-19,
ADJUSTMENT, Roll Connector.>
CAUTION:
Ensure that front wheels are set in straight for-
ward direction.
10) Install steering wheel. <Ref. to PS-24, INSTAL-
LATION, Steering Wheel.>
11) Install tires.
12) Tighten wheel nuts to the specified torque.
Tightening torque:
88 N·m (9.0 kgf-m, 65 ft-lb)
STEERING GEARBOX [RHD MODEL]
( 1 )
( 2 )
( 3 )
PS-00043
13) Connect connector to O
14) Connect ground cable to battery.
15) Pour fluid into oil tank, and bleed air.
<Ref. to PS-92, Power Steering Fluid.>
16) Install air intake duct.
17) Lift-up the vehicle.
18) Check for fluid leaks.
19) Install jack-up plate.
20) Lower vehicle.
21) Check fluid level in oil tank.
22) After adjusting toe-in and steering angle, tight-
en lock nut on tie-rod end.
Tightening torque:
83 N·m (8.5 kgf-m, 61.5 ft-lb)
CAUTION:
When adjusting toe-in, hold boot as shown to
prevent it from being rotated or twisted. If twist-
ed, straighten it.
C: DISASSEMBLY
1) Secure gearbox removed from vehicle in vise
using ST.
ST 926200000
CAUTION:
Secure the gearbox assembly in a vise using
the ST as shown. Do not attempt to secure it
without this ST.
(1) Clamp
PS-52
sensor. (if equipped)
2
PS-00051
STAND
( 1 )
ST
PS-00289