Starting System; Inspection Of Fuse; Inspection Of Starter Solenoid; Disassembly Of Starter Motor - TOHATSU MFS25 Service Manual

6.Starting System

1) Inspection of Fuse

1. Check electrical conductivity of fuse. Replace if no
conductivity.
Flat or small sized plate fuse (20A) is adopted.

2) Inspection of Starter Solenoid

1. Connect tester lead wires to both terminal of starter solenoid.
2. Connector green (G) lead wire to battery positive terminal.
3. Connector black (B) lead wire to battery negative terminal.
4. Check electrical conductivity between terminals of starter
solenoid. Replace if no conductivity.
5. Remove battery terminal from green (G) or black (B) lead
wire, and check there is no conductivity between starter
solenoid terminals. Replace if conductive.

3) Disassembly of Starter Motor

1. Put locating mark between starter motor body and cap. (This
mark facilitates reassembly.)
Slide pinion stopper 1 downward as shown and remove slip 2.
2.
Use small bladed screw driver to remove clutch.
Be careful not to cut hand because clip is
secured firmly.
3. Remove bolt and disassemble starter motor.
25/30 2006
20A
2
1
8
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