TOHATSU MFS 30B Manuals

Manuals and User Guides for TOHATSU MFS 30B. We have 5 TOHATSU MFS 30B manuals available for free PDF download: Owner's Manual, Service Manual

TOHATSU MFS 30B Service Manual

TOHATSU MFS 30B Service Manual (319 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 17 MB

Table of Contents

1.Service Information

5
- Service Information
  
  4
  - Table of Contents
    5
- Identification (Engine Serial Number)
  
  12
- Securing of Work Safety
  
  12
  - Fire Prevention
    12
  - Ventilation
    12
  - Protection
    12
  - Genuine Parts
    12
  - Tools
    13
  - Recommendations on Service
    13
  - Cautions in Disassembling and Assembling Components
    14
- Tools and Instruments
  
  15
  - Test Propeller
    15
  - Measuring Instruments
    15
  - List of Special Tool
    16
- Pre-Delivery Inspection
  
  20
  - Steering Handle
    20
  - Gear Shift
    20
  - Engine Oil
    20
  - Gear Oil
    20
  - Fuel Line
    21
  - Rigging
    21
  - Inspection of PTT Unit
    21
  - Inspection of Gas Shock Absorber
    21
  - Inspection of Starting Switch and Stop Switch
    22
  - Cooling Water Check Port
    23
  - Idling
    23
  - Propeller Selection
    23
  - Trim Tab
    24
- Break-In Operation
  
  24
- Test Run
  
  25
- Checks after Test Run
  
  25
- Service Data
  
  27
- Outline Dimensions
  
  28
  - Engine Dimensions
    28
  - Transom Bolts
    29
- Fuel Injection System
  
  30
  - ECU Fuel Feed System
    30
- Engine Lubrication System Diagram
  
  31
- Cooling Water System Diagram
  
  32
- Specifications
  
  33
- Maintenance Data
  
  36
- Tightening Torque Data
  
  44
- Sealant Application Locations
  
  46
- Maintenance
  
  49
- Special Tool
  
  50
- Inspection Schedule
  
  51
- Inspection Items
  
  51
  - Inspection of Top Cowl
    52
  - Inspection of Fuel System Piping
    52
- Inspection Items
  
  52
4 4 Fuel System (Fuel Injection)

83
- Fuel System (Fuel Injection
  
  83
- ECU System
  
  83
- Special Tools
  
  84
- Piping Arrangement Diagram
  
  85
  - Fuel Hose, Vent Hose, Breather Hose, Cooling Water Hose
    85
- Parts Layout
  
  86
  - Fuel Pump, Fuel Rail, Vapor Separator
    87
    
    Intake Manifold
    89
    
    Magneto & ECU
    90
  - Electric Parts
    91
    
    Intake Manifold
    92
    
    Electric Parts
    92
- ECU System
  
  94
  - Sensors
    95
  - Actuators
    97
  - Control System (ECU)
    98
- (3) Fuel Injection Control 4-17
  
  99
- (2) Control System
  
  99
- (5) Control of Tachometer 4-18
  
  101
- (4) Control of Fuel Feed Pump (FFP) 4-18 7) Draining Fuel
  
  101
- Warning Buzzer and Lamp (LED), and Control of Engine Revolution Speed
  
  101
  - Locations of Warning Buzzer and Lamp (LED)
    101
  - Warning Notification, Abnormality and Action to be Taken
    101
- Ignition System
  
  102
  - Ignition and Combustion Orders
    103
  - Ignition Control
    103
  - Ignition Timing
    103
  - Ignition Timing Controls
    103
  - Operations
    103
  - Fuel Feed System
    104
- 4-12 1) Fuel Pump (Low Pressure Mechanical Pump)4-23
  
  105
- Components of Fuel Feed System
  
  105
  - Fuel Pump (Low Pressure Mechanical Pump)
    105
  - Vapor Separator
    105
  - Fuel Cooler
    106
  - Fuel Regulator
    106
- Outline of Fuel Injection System
  
  107
  - Air Intake System
    107
- Inspection Items
  
  108
  - Inspection of Fuel Supply System Piping
    108
  - Inspection of Filter
    108
  - Inspection of Fuel Pump
    110
    
    Measuring Fuel Pressure
    111
    
    Inspection of Fuel Regulator
    112
    
    Draining Fuel
    113
    
    Disassembly of Vapor Separator
    113
    
    Inspection of Vapor Separator
    114
  - Inspection of Idle Speed
    115
  - Inspection of ISC (Idle Speed Control)
    115
  - Reassembly of Vapor Separator
    115
    
    Power Unit
    117
    
    Special Tools
    118
    
    Parts Layout
    119
  - Recoil Starter
    120
    
    Magneto & ECU
    121
    
    Electric Parts
    122
    
    Fuel Pump, Fuel Rail, Vapor Separator
    124
  - Intake Manifold
    127
  - Cam Shaft & Oil Pump
    128
  - Cylinder Head
    129
  - Intake Valve & Exhaust Valve
    130
  - Cylinder
    131
  - Piston & Crankshaft
    132
  - Top Cowl
    133
- 4-16 1) Air Intake System
  
  108
- Inspection Items
  
  134
  - Inspection of Oil Pressure
    135
  - Inspection of Valve Clearance
    136
  - Removing Power Unit
    138
  - Removing Timing Belt and Pulley
    141
  - Inspection of Timing Belt
    142
  - Installation of Pulley and Timing Belt
    143
  - Removing Cylinder Head
    146
  - Inspection of Valve Spring
    148
  - Inspection of Valve
    149
  - Inspection of Valve Seat
    150
  - Correction of Valve Seat
    151
  - Inspection of Rocker Arm and Rocker Arm Shaft
    153
  - Inspection of Cam Shaft
    154
  - Inspection of Cylinder Head
    155
  - Inspection of Oil Pump
    156
  - Installation of Valves
    157
  - Installation of Cam Shaft
    158
  - Installation of Oil Pump
    159
  - Installation of Cylinder Head
    160
  - Disassembly of Cylinder Block
    161
  - Inspection of Piston Outer Diameter
    162
  - Inspection of Piston Ring Side Clearance
    163
  - Inspection of Piston Pins
    164
  - Inspection of Crankshaft
    165
  - Inspection of Crank Pin Oil Clearance
    166
  - Inspection of Crank Shaft Main Journal Oil Clearance
    167
  - Inner Diameter of Cylinder/Crank Case Bearing Holder (Inner Diameter Code)
    168
  - Assembling Piston and Connecting Rod
    169
  - Installation of Power Unit
    173
  - Removing Recoil Starter
    175
  - Inspection of Recoil Starter
    176
  - Installation of Recoil Starter
    177
6 Lower Unit

179
- Special Tools
  180
- Parts Layout
  
  182
  - Gear Case
    182
  - Drive System & Water Pump
    183
  - Shift
    185
- 1 Special Tools6-2
  
  182
- Inspection Items
  
  186
  - Draining Gear Oil
    186
  - Removing Propeller
    186
  - Removing Lower Unit
    187
  - Disassembly of Water Pump
    187
  - Inspection of Water Pump
    188
    
    Disassembly of Propeller Shaft Ass'y
    189
    
    Inspection of Propeller Shaft
    189
    
    Assembly of Propeller Shaft Ass'y
    189
  - Disassembly of Propeller Shaft Housing
    190
    
    Inspection of Propeller Shaft Housing
    191
    
    Assembly of Propeller Shaft Housing
    192
  - Removing Pump Case (Lower)
    193
  - Inspection of Cam Rod and Clutch Cam
    194
- 6-8
  
  195
  - Inspection of Drive Shaft
    195
  - Disassembly of Forward Gear (a Gear)
    195
  - Inspection of Pinion Gear (B Gear) and Forward Gear (a Gear)
    195
  - Assembly of Forward Gear (a Gear)
    195
  - Assembly of Drive Shaft
    196
  - Inspection of Gear Case
    197
  - Assembly of Lower Unit
    197
  - Installation of Pinion Gear (B Gear)
    198
  - Settling Pinion Gear (B Gear) Height
    199
  - Settling Forward Gear (a Gear) Backlash
    202
  - Reassembly of Pinion Gear Nut (B Gear Nut)
    205
  - Reassembly of Pump Case (Lower)
    206
  - Assembly of Water Pump
    206
  - Installation of Lower Unit
    208
7 Bracket

211
- Special Tools
  
  212
- PTT Wiring and Layout Diagram
  
  213
- Parts Layout
  
  214
  - Swivel Bracket (Mechanical Tilt)
    215
    
    Clamp Bracket & Reverse Lock
    216
    
    Bracket, PTT & Gas Assistant
    217
    
    Power Trim & Tilt
    219
    
    Tiller Handle
    220
    
    Bottom Cowl
    221
    
    Shift
    222
- Inspection Items
  
  224
  - Inspection of Throttle Cable
    224
  - Installation of Tiller Handle
    224
  - Adjustment of Co-Pilot Plate
    225
  - Removing Drive Shaft Housing
    226
  - Pulling out Upper Mount
    227
  - Inspection of Oil Strainer
    228
    
    Installation of Drive Shaft Housing Ass'y
    229
  - Removing Steering Shaft
    230
  - Installing Steering Shaft
    230
- 7-2
  
  231
8 Electrical System

247
- Special Tools
  
  248
- Electrical Component Layout
  
  249
  - Port Side View
    249
  - Bow Side View
    250
  - Starboard Side View
    251
  - Top View
    252
  - Tiller Handle Model
    253
- Parts Layout
  
  254
  - Magneto & ECU
    254
  - Electric Parts
    255
  - Electric Parts
    256
  - Starter Motor
    257
  - Fuel Pump, Fuel Rail, Vapor Separator
    258
- Ignition System, Ignition Control System
  
  260
  - Inspection of Ignition Sparks
    260
  - Inspection of Plug Cap
    260
  - Inspection of Ignition Coils
    261
  - Inspection of Alternator
    261
  - Inspection of Pulser Coil
    262
  - Inspection of Oil Pressure Switch
    262
  - Inspection of Water Temperature Sensor
    263
  - Inspection of Neutral Switch (Tiller Handle Model)
    263
  - Inspection of Start Switch (Tiller Handle Model)
    263
  - Inspection of Stop Switch
    264
- Fuel Control System
  
  265
- Starting System
  
  267
  - Inspection of Fuse
    267
  - Inspection of Starter Solenoid
    267
  - Disassembly of Starter Motor
    267
  - Inspection of Starter Motor Pinion
    268
  - Inspection of Armature
    268
  - Inspection of Brushes
    269
  - Inspection of Starter Motor Operation
    269
- Battery Charging System
  
  270
  - Inspection of Alternator
    270
  - Inspection of Rectifier
    270
- ECU Coupler
  
  271
9 Troubleshooting O

273
- Troubleshooting O K
  273
- Troubleshooting List
  
  274
- State 1 : Engine will Not Start or Is a Little Hard to Start.9-3
  
  275
- Power Unit
  
  275
  - Starting System
    275
  - Ignition System
    277
  - Fuel System
    279
- Engine Revolution Speed Fall Off.engine Stalls
  
  281
- State 2 : Full Throttle Engine Revolution Speed Is Low.
  
  282
  - Ignition System
    282
  - Fuel System
    283
  - Lubrication System
    284
  - Cooling System
    285
- In Low Speed Range
  
  286
- State 3 :Engine Rotation Is Unstable or Hunting Occurs
  
  287
  - Ignition System
    287
  - Fuel System
    288
- State 1 PTT will Not Operate
  
  289
- PTT Unit
  
  289
- State 2 PTT Is Not Capable of Sustaining Outboard Motor
  
  290
- 9-17
  
  290
- 3AC Diagnosis
  
  291
- State 2 : PTT Is Not Capable of Sustaining Outboard Motor.9-18
  
  291
- Set up
  
  291
- Hardware Connection
  
  294
  - Preparation
    294
- Position of ON/OFF Switch for Function Test and Running (Drop) Test
  
  295
- Operating Procedure
  
  296
  - Start up
    296
  - Menu Selection
    296
  - Setting Communication (COM) Port
    297
  - Monitoring ECU Data
    298
  - Monitoring History and Failure Code Retrieval
    299
  - Function Test
    300
  - Running Test (Drop Test)
    301
  - Air Purging from High Pressure Fuel Circuit
    302
  - Exit Diagnostic
    303
  - Explanation of Error Code
    303
- Accessories
  
  305
  - Remote Control Components
    306
    
    Remote Control Model
    306
  - Installation of Meters and Battery
    309
    
    Installation of Meters
    309
    
    Installation of Battery
    309
    
    Wiring Diagram of Remote and Control Meters
    310
    
    Operation
    311
    
    Warning Indication
    311
- Wiring Chart
  
  313
- Wiring Diagram
  
  314

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TOHATSU MFS 30B Owner's Manual

TOHATSU MFS 30B Owner's Manual (336 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 10 MB

Table of Contents

English

6
- Serial Number
  5
- Table of Contents
  6
- General Safety Information
  8
  - General Safety Information
    9
- Specifications
  
  11
- Names of Parts
  
  14
- Location of Warning Labels
  
  17
- Installation
  
  21
- Pre-Operating Preparations
  
  26
- Engine Operation
  
  33
  - Before Starting
    33
  - Filling the Fuel
    33
  - Feeding the Fuel
    34
  - Starting
    36
  - Warming up the Engine
    39
  - Forward and Reverse
    40
  - Stopping
    42
  - Trim Angle
    43
  - Tilt Up, Tilt down and Shallow Water Operation
    46
- Removing and Carrying the Outboard Motor
  
  52
- Trailering
  
  53
- Adjustment
  
  55
  - Steering Friction
    55
  - Throttle Grip
    55
  - Remote Control Lever Load
    55
  - Trim Tab Adjustment
    55
- Inspection and Maintenance
  
  57
  - Daily Inspection
    58
  - Replacing the Propeller
    61
  - Periodic Inspection
    65
  - Fuel Tank
    69
  - Off-Season Storage
    70
  - Pre-Season Check
    71
  - Motor Submerged in Water
    72
  - Cold Weather Precautions
    72
  - Checking after Striking Underwater Object
    72
- Troubleshooting
  
  73
- Tool Kit and Spare Parts
  
  75
- Optional Accessories
  
  76
- Propeller Table
  
  77
Français

84
- Informations Générales de Sécurité
  
  87
- Caractéristiques Techniques
  
  90
- Identification des Pièces
  
  93
- Emplacement des Étiquettes de Mise en Garde
  
  96
- Installation
  
  100
- Mesures À Prendre Avant Le Démarrage
  
  106
- Fonctionnement du Moteur
  
  114
  - Avant Le Démarrage
    114
  - Remplissage en Carburant
    114
  - Alimentation en Carburant
    116
  - Démarrage
    117
  - Mise en Température du Moteur
    121
  - Marche Avant Et Marche Arrière
    122
  - Arrêt
    124
  - Angle D'assiette
    125
  - Opération D'inclinaison Et de Relevage Et Navigation en Eaux Peu Profondes
    128
- Dépose Et Transport du Moteur Hors-Bord
  
  134
  - Dépose du Moteur Hors-Bord
    134
  - Transport du Moteur Hors-Bord
    134
  - Entreposage du Moteur Hors-Bord
    134
- Remorquage
  
  135
- Réglages
  
  137
  - Friction D'embrayage
    137
  - Poignée des Gaz
    137
  - Charge du Levier de la Commande À Distance
    137
  - Réglage de la Dérive
    138
- Inspection Et Maintenance
  
  139
  - Inspection Quotidienne
    140
  - Inspections Périodiques
    148
  - Hivernage
    154
  - Inspection Pré-Saisonnière
    155
  - Moteur Immergé Dans L'eau
    156
  - Précautions Par Temps Froid
    156
  - Contrôle Après un Impact Avec un Objet Immergé
    156
- Diagnostic de Panne
  
  158
- Jeu D'outils Et Pièces Détachées
  
  161
- Accessoires en Option
  
  162
- Tableau des Hélices
  
  163
Español

170
- Información de Seguridad General
  
  173
- Datos Técnicos
  
  176
- Nombres de las Piezas
  
  179
- Ubicación de las Etiquetas de Advertencia
  
  182
- Instalación
  
  186
- Preparaciones Previas a la Puesta en Marcha del Motor
  
  192
- Puesta en Marcha del Motor
  
  200
  - Antes de Arrancar
    200
  - Llenado de Combustible
    200
  - Alimentación de Combustible
    201
  - Arranque
    203
  - Calentamiento del Motor
    206
  - Adelante y Marcha atrás
    207
  - Parada
    209
  - Ángulo de Trimado
    210
  - Inclinación Hacia Arriba, Inclinación Hacia Abajo y Operación en Aguas Poco Profundas
    214
- Retirar y Transportar el Motor Fueraborda
  
  220
- Remolque
  
  222
- Ajuste
  
  224
  - Fricción de la Dirección
    224
  - Empuñadura del Acelerador
    224
  - Carga de la Palanca del Control Remoto
    224
  - Ajuste de la Aleta de Estabilidad
    225
- Inspección y Mantenimiento
  
  226
  - Inspección Diaria
    227
  - Inspección Periódica
    235
  - Almacenamiento Fuera de Temporada
    241
  - Comprobación Pretemporada
    242
  - Motor Sumergido en Agua
    242
  - Precauciones en el Invierno
    243
  - Revisar el Motor Después de Chocar con un Objeto Sumergido
    243
- Resolución de Problemas
  
  244
- Juego de Herramientas y Piezas de Repuesto
  
  247
- Accesorios Opcionales
  
  248
- Tabla de Hélices
  
  249
Deutsch

256
- Allgemeine Sicherheitsinformationen
  259
- Spezifikationen
  
  262
- Bauteile
  
  265
- Position der Warnhinweise
  
  268
- Installation
  
  272
  - Montage des Außenborders am Boot
    272
  - Einbau der Fernschaltboxen
    274
  - Einbau der Batterie
    275
- Vorbereitung auf den Betrieb
  
  278
- Motorbetrieb
  
  286
  - Vor dem Starten
    286
  - Betanken
    286
  - Benzinzufuhr
    288
  - Starten
    289
  - Motor Warmlaufen Lassen
    293
  - Vor- und Rückwärtsschaltung
    294
  - Stoppen
    296
  - Trimmwinkel
    297
  - Kippstellungen und Betrieb in Flachwasser
    300
- Abbau und Transport des Aussenborders
  
  306
  - Abbau des Außenborders
    306
  - Transport des Außenborders
    306
  - Lagern des Außenborders
    306
- Transport mit Anhänger
  
  307
- Einstellungen
  
  309
  - Lenkwiderstand
    309
  - Gasgriff
    309
  - Gängigkeit des Schalthebels
    309
  - Trimmflossen-Einstellung
    310
- Inspektion und Wartung
  
  311
- Fehlersuche
  
  329
- Werkzeuge und Ersatzteile
  
  332
- Optionales Zubehör
  
  333
- Propellertabelle
  
  334

TOHATSU MFS 30B Owner's Manual

TOHATSU MFS 30B Owner's Manual (78 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 15 MB

Table of Contents

Serial Number
4
Table of Contents
5
General Safety Information
8
Specifications

10
Names of Parts

13
Location of Warning Labels

16
Installation

20
Pre-Operating Preparations

25
Engine Operation

32
- Before Starting
  32
- Filling the Fuel
  32
- Feeding the Fuel
  33
- Starting
  35
- Warming up the Engine
  38
- Forward and Reverse
  39
- Stopping
  41
- Trim Angle
  42
- Tilt Up, Tilt down and Shallow Water Operation
  45
Removing and Carrying the Outboard Motor

51
Trailering

52
Adjustment

54
- Steering Friction
  54
- Throttle Grip
  54
- Remote Control Lever Load
  54
- Trim Tab Adjustment
  54
Inspection and Maintenance

56
- Daily Inspection
  57
- Checking Oil Level
  58
- Periodic Inspection
  64
  - Replacing Oil Filter
    66
  - Fuel Tank
    68
- Off-Season Storage
  69
- Pre-Season Check
  70
- Motor Submerged in Water
  71
- Cold Weather Precautions
  71
- Checking after Striking Underwater Object
  71
Troubleshooting

72
Tool Kit and Spare Parts

74
Optional Accessories

75
Propeller Table

76

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TOHATSU MFS 30B Owner's Manual

TOHATSU MFS 30B Owner's Manual (72 pages)

Tohatsu Outboards

Brand: TOHATSU | Category: Outboard Motor | Size: 3 MB

Table of Contents

Table of Contents
5
General Safety Information

8
Specifications

10
Names of Parts

13
Installation

16
Pre-Operating Preparations

21
- Gasoline and Engine Oil
  21
- Break-In
  23
- Warning System
  24
Engine Operation

26
- Before Starting
  26
- Starting
  26
- Warming up the Engine
  30
- Forward and Reverse
  31
- Stopping
  33
- Trim Angle
  34
- Tilt Up, Tilt down and Shallow Water Operation
  37
Removing and Carrying the Outboard Motor

42
Trailering

43
Adjustment

44
- Steering Friction
  44
- Throttle Grip
  44
- Remote Control Lever Load
  44
- Trim Tab Adjustment
  45
Inspection and Maintenance

46
- Daily Inspection
  47
- Periodic Inspection
  54
- Off-Season Storage
  59
- Pre-Season Check
  60
- Motor Submerged in Water
  60
- Cold Weather Precautions
  61
- Checking after Striking Underwater Object
  61
Troubleshooting

62
Tool Kit and Spare Parts

65
Optional Accessories

66
- Propeller Table
  67

Tohatsu MFS 30B Owner's Manual

Tohatsu MFS 30B Owner's Manual (72 pages)

Brand: Tohatsu | Category: Outboard Motor | Size: 6 MB

Table of Contents

Table of Contents
5
General Safety Information

8
Specifications

10
Names of Parts

13
Installation

16
Pre-Operating Preparations

21
- Recommended Engine Oil
  22
- Break-In
  23
- Warning System
  24
Engine Operation

26
- Before Starting
  26
- Starting
  26
- Warming up the Engine
  30
- Forward and Reverse
  31
- Stopping
  33
- Trim Angle
  34
- Tilt Up, Tilt down and Shallow Water Operation
  37
Removing and Carrying the Outboard Motor

42
Trailering

43
Adjustment

44
- Steering Friction
  44
- Throttle Grip
  44
- Remote Control Lever Load
  44
- Trim Tab Adjustment
  45
Inspection and Maintenance

46
- Daily Inspection
  47
- Periodic Inspection
  54
- Off-Season Storage
  59
- Pre-Season Check
  60
- Motor Submerged in Water
  60
- Cold Weather Precautions
  61
- Checking after Striking Underwater Object
  61
Troubleshooting

62
Tool Kit and Spare Parts

65
Optional Accessories

66
Propeller Table

67

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