Club Car 2007 Carryall 295 Maintenance And Service Manual page 544

16
HYDRAULIC ATTACHMENT SYSTEM
12. Remove wire tie securing hoses/wire harness to chassis (Figure 16-89, Page 16-46).
Figure 16-89 Wire Tie to Chassis
13. Lift pump and cradle up and, while guiding the hoses/wiring around heat shield, place on top of chassis.
See following WARNING and CAUTION.
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WARNING
• To avoid risk of injury, use proper lifting techniques or, if available, a hoist to lift the pump
assembly from the chassis.
CAUT ION
• Use care to avoid damaging the hoses and wires when moving them around the heat shield.
14. Remove two bolts securing pump assembly to cradle and remove cradle (Figure 16-90, Page 16-46).
15. Disconnect wires at motor solenoid. See Solenoid Removal on page 16-19.
16. Disconnect wire harness from control valve leads.
17. Place drain pan under pump to catch fluid. Slowly loosen and disconnect hoses at pump. Cover all hose
ends and fittings to keep out debris.
Pump Assembly Installation
1. Reverse the removal procedure to install pump assembly to the vehicle but finger-tighten hardware until
all hardware is in place.
2. Match color of hose to fitting and tighten connections to 22 ft-lb (30 N·m). See Hose Routing on
page 16-23.
3. Tighten the two bolts, securing pump to cradle, to 33.5 ft-lb (45 N·m).
4. Tighten the two rear cradle hardware lock nuts to 33.5 ft-lb (45 N·m).
5. Tighten the front cradle hardware lock nut to 21 ft-lb (28 N·m).
6. Tighten the park brake cable clamp bolt to 60 in-lb (6.4 N·m).
7. Tighten the small terminals of solenoid to 10 in-lb (1.1 N·m) and 21 in-lb (2.4 N·m) on the large terminals.
Page 16-46 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Hydraulic Pump Assembly
Figure 16-90 Pump To Cradle Bolts