Club Car 2007 Carryall 295 Maintenance And Service Manual page 192

11A
TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
TEST PROCEDURE 28 – VOLTAGE AT HEADLIGHT SOCKET
See General Warning, Section 1, Page 1-1.
NOTE: Keep the battery connected during this test procedure.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Inspect the wires at the light bulb socket. Make sure the wires are securely fastened to the contacts
inside the socket and that wires are oriented correctly - black to black and blue to blue.
3. Remove the wire harness from the headlight bulb (Figure 11a-36, Page 11a-38).
4. Use a multimeter set to 20 volts DC and place the black (–) probe into the black wire terminal of the wire
harness. Place the red (+) probe into the blue wire terminal.
5. Pull the light switch to the ON position. If the multimeter indicates approximately 12 volts, replace the
headlight bulb.
WAVETEK 5XL
V
V OFF
1000 500
200 200
20
200
2 2m
200
20
m
m
200
2000
m
k
200k
20k 200
A
2k
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Figure 11a-36 Voltage Measurement at Headlight
6. If there is no voltage reading at the wire harness, check the continuity of the 16-gauge blue wires (w01
and w03) from the headlight to the light switch.
6.1. Set the multimeter to 20 VDC.
6.2. Use an alligator clip to attach the black (–) probe onto the negative (–) battery terminal and place
the red (+) probe into the blue wire terminal (w01) of the wire harness. If the multimeter reading is
approximately 12 volts, the blue wire has continuity.
7. Check the continuity of the 16-gauge black wire (w13) from the headlight to the frame ground.
7.1. Set the multimeter to 20 VDC.
7.2. Place the black (–) probe of multimeter into the black wire terminal (w13) of the wire harness and
use an alligator clip to attach the red (+) probe onto the positive (+) battery terminal. If the multim-
eter reading is approximately 12 volts, the black wire has continuity.
8. Check the continuity of the headlight jumper harness wires.
9. If the readings are correct in all of the previous steps, replace the headlight bulb.
Page 11a-38 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
BLACK WIRE
BLUE WIRE
WIRE HARNESS
Socket
Test Procedures