Club Car 2007 Carryall 295 Maintenance And Service Manual page 448

13C
DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
6. Connect the fuel return line to the engine and secure it with a new clamp.
Figure 13c-14 Fuel Level Sensor
7. Connect the black wire and orange wire to the sensor (Figure 13c-14, Page 13c-18).
8. Slide the rubber boot over the stud.
9. Install the passenger-side bed latch bracket on the frame with a bolt and flanged nylon locknut. Tighten
the hardware to 20 ft-lb (27 N·m).
10. Install the seat frame. Tighten the nut to 37 ft-lb (50 N·m). See Seat Support Installation, Section 4,
Page 4-10.
11. Install the top portion of the ROPS (Roll Over Protective Structure). See ROPS Installation, Section 4,
Page 4-8.
12. Install the center seat plate.
13. Add the appropriate fuel to the fuel tank.
14. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
15. Install both seats.
16. Place the Forward/Reverse handle in NEUTRAL, turn the key switch to start the engine, and allow it to
idle. See following DANGER.
ý
DANGER
• The engine produces carbon monoxide, which is an odorless, deadly poison. Do not operate
the engine in an enclosed area without proper ventilation.
• After installing the fuel tank and adding fuel, carefully check all fuel lines and connections for
leaks. Repair leaks before the vehicle is returned to service.
17. Run the engine for a few minutes to ensure that the fuel lines are full of fuel.
18. Inspect each fuel line connection for leaks.
18.1. Check all clamps at the fuel rail, fuel filters, fuel pump, and fuel tank for leaks.
18.2. Inspect each fuel line to ensure that the lines are not cracked, cut, or worn.
Page 13c-18 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Fuel System