Club Car 2007 Carryall 295 Maintenance And Service Manual page 445

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
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CAUTION
• Ensure all mounting holes in the fuel level sending unit, gasket, and fuel tank are aligned
properly before hardware is installed. Improper alignment of the mounting holes could result
in an incomplete seal between the fuel level sending unit and the fuel tank.
NOTE: The fuel level sending unit mounts to the fuel tank only one way. If the unit does not fit on the fuel
tank correctly, adjust the unit until it is properly aligned with the fuel tank.
4. Carefully thread each hex-head screw by hand, with the ring terminal on the black ground wire (6) under
the screw head closest to the engine (Figure 13c-10, Page 13c-13). See following CAUTION.
CAUT ION
• Use only the existing screws or new plastic-thread screws made for plastics applications. Do
not use sheet metal screws as replacement hardware.
5. Use a crisscross pattern to tighten the hardware to 9 in-lb (1 N·m). If the hardware cannot be tightened
to 9 in-lb (1 N·m), the fuel tank must be replaced. See following CAUTION.
CAUT ION
• Do not overtighten the screws. Overtightening the screws will strip the mounting holes in the
fuel tank.
6. Secure the orange wire (7) to the center post with the nut (9) previously removed (Figure 13c-10,
Page 13c-13). Tighten the hardware to 17 in-lb (1.9 N·m) and secure the rubber boot (8) to the center
post.
7. Install the passenger seat. See Seat Installation, Section 4, Page 4-9.
8. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
4
Tank viewed from front of vehicle.
Figure 13c-12 Fuel Level Sending Unit Position
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
11
13C
Fuel System
Page 13c-15