Club Car 2007 Carryall 295 Maintenance And Service Manual page 159

TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
TROUBLESHOOTING GUIDE
SYMPTOM
Engine won't stop running.
Low oil warning light stays on.
Hour meter does not function.
Hour meter adds increments with key
switch ON and engine not running.
Front differential does not engage front
wheels.
10-amp fuse blows repeatedly.
25-amp fuse blows repeatedly.
Starter motor engages when key switch
is in the ON position.
Bed lift does not function
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
POSSIBLE CAUSES
Kill circuit wire is disconnected from the
ignition coil
Key switch failure
Oil level sensor failure
Shorted wire harness wire(s)
Failed low oil warning light or oil pressure
sensor
Oil pressure switch failed closed
Failed hour meter
Oil pressure switch failed open
Failed front drive gearcase engagement
coil
Failed front differential switch
Front differential switch wires
disconnected
Front differential switch wired incorrectly
Neutral switch failure (failed closed)
Failed front gearcase
Diode 1 failed closed
Diode 4 failed closed
Diode 3 failed closed
Bed lift motor failed
Bed lift switch failed
Bed lift circuit breaker failed
Troubleshooting Guide
REFER TO
Test Procedure 16 – Engine Kill Wire on
page 11a-27
Test Procedure 18 – Key Switch (Engine
Kill Circuit) on page 11a-28
See the Kawasaki FH680D engine
manual (CCI P/N 103351201).
Test Procedure 22 – Low Oil Warning
Light Circuit on page 11a-31
Test Procedure 22 – Low Oil Warning
Light Circuit on page 11a-31
See the Kawasaki FH680D engine
manual (CCI P/N 103351201).
Test Procedure 26 – Hour Meter on
page 11a-36
See the Kawasaki FH680D engine
manual (CCI P/N 103351201).
Test Procedure 12 – Front Drive Gearcase
Coil on page 11a-25
Test Procedure 11 – Front Differential
Limit Switch on page 11a-24
Test Procedure 11 – Front Differential
Limit Switch on page 11a-24
Test Procedure 11 – Front Differential
Limit Switch on page 11a-24
Test Procedure 9 – Neutral Switch
(Transmission) on page 11a-22
See the Engines and Drivetrain
Components manual (CCI P/N
102396501).
Test Procedure 8A – Diode 1 on wire 32
and 35 on page 11a-19
Test Procedure 8D – Diode 4 on wire 130
and 122 on page 11a-21
Test Procedure 8C – Diode 3 on wire 45
and 39 on page 11a-21
Test Procedure 29 – Bed Lift Motor on
page 11a-39
Test Procedure 30 – Bed Lift Switch on
page 11a-40
Test Procedure 31 – Bed Lift Circuit
Breaker on page 11a-41
11A
Page 11a-5