Club Car 2007 Carryall 295 Maintenance And Service Manual page 237

SECTION 11C – TROUBLESHOOTING AND
ELECTRICAL SYSTEM: DIESEL VEHICLES
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DANGER
• See General Warning, Section 1, Page 1-1.
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WARNING
• See General Warning, Section 1, Page 1-1.
TROUBLESHOOTING GUIDE
The following troubleshooting guide will be helpful in identifying operating difficulties should they occur. The
guide includes the symptom, probable cause(s) and suggested checks.
TROUBLESHOOTING GUIDE
SYMPTOM
Engine does not start (starter motor
functions).
Troubleshooting Guide continued on next page...
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
POSSIBLE CAUSES
Fuel tank is empty
Fuel with low cetane number
Excessively high viscosity fuel or engine
oil
Water in fuel system
Air in fuel system
Fuel filter clogged
Fuel line or pipe(s) clogged
Injection nozzle clogged
Injection pump failed
Fuel pump failure
Fuel leak caused by loose injection pipe
retaining nut
Incorrect injection timing
Excessive valve clearance
Improper valve seat alignment, valve
spring broken, or valve seized
Improper valve timing
Piston ring worn
Cylinder compression leak
REFER TO
Fuel System on page 13c-8
Use specified fuel. See owner's manual.
Use specified fuel and engine oil. See
owner's manual.
Replace fuel and fuel filter.
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Replace fuel filter. See Fuel Filter
Replacement on page 13c-9.
Clean or replace fuel line and/or pipe(s).
See Fuel System on page 13c-8.
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Test Procedure 26 – Fuel Pump Circuit on
page 11c-43
Tighten nut. See the Kubota D722 diesel
engine manual (CCI P/N 102615501).
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Page 11c-1
11C