Club Car 2007 Carryall 295 Maintenance And Service Manual page 422

13B
HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING "To avoid unintentionally starting..." in General
Warning, Section 1, Page 1-2.
4. Remove the top air filter hose (outlet) from the air filter canister.
5. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 13b-39.
6. Remove the drive belt. See Drive Belt Removal on page 13b-31.
7. Remove the bolt and washer from the center of the clutch.
8. Thread the clutch removal tool (CCI P/N 102686101) into the drive clutch center and advance the tool
until the clutch is released from the crankshaft. See following CAUTION.
CAUT ION
• Hold the clutch assembly firmly when the clutch removal tool is advanced. Once loosened,
the clutch will drop quickly. Do not allow the clutch to fall on a hard surface.
9. Remove the drive clutch from the vehicle. See following CAUTION.
CAUT ION
• Do not hit or tap the clutch with a hammer. Do not pry the clutch. These actions will damage
the clutch.
Drive Clutch Cleaning and Inspection
1. Use a dry, lint-free cloth to clean clutch parts. See following CAUTION.
CAUT ION
• Do not lubricate the drive clutch. Lubricants attract dirt and dust, which interfere with proper
clutch operation.
• Use only a dry cloth and lightly wipe the shaft of the fixed face assembly (15) (Figure 13b-33,
Page 13b-35). Do not use a brush or steel wool. These abrasives will damage the surface of
the shaft.
• Do not use solvents. Solvents will damage the lubricating characteristics of the bushings.
2. Inspect the belt contact surfaces of the clutch sheaves for wear. If any area of a sheave contact surface
has wear of 0.060 inch (1.52 mm) or more, the clutch should be replaced.
Page 13b-32 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Clutches