Club Car 2007 Carryall 295 Maintenance And Service Manual page 444

13C
DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Fuel Level Sending Unit Installation
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DANGER
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area.
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WARNING
• Do not use electrically powered tools to remove or install the fuel level sending unit. Failure to
heed this warning could result in a fire or explosion.
1. Place a new rubber gasket (3) on the fuel tank with the notch (2) centered between the flange identifi-
cation mounting holes (1). (Figure 13c-11, Page 13c-14). See following NOTE.
1
2
Figure 13c-11 Fuel Level Sending Unit Alignment
NOTE: The distance between the flange identification mounting holes (1) is larger than the distance
between any of the other mounting holes in the sending unit flange (5).
Ensure the replacement gasket is rubber and that the mounting holes in the gasket are aligned
properly with the mounting holes on the fuel tank.
2. Feed a new sending unit rheostat arm and float (4) into the fuel tank (Figure 13c-10, Page 13c-13). The
rheostat arm and float should be positioned toward the outside surface of the fuel tank (Figure 13c-12,
Page 13c-15).
3. Align the flange identification mounting holes (1) directly over the corresponding mounting holes in the
gasket and fuel tank (Figure 13c-11, Page 13c-14). See following CAUTION and NOTE.
Page 13c-14 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
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Fuel System