Club Car 2007 Carryall 295 Maintenance And Service Manual page 171

TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
3. Place the probes to measure the voltage between the 18-gauge purple relay wire (w135) terminal and
the frame ground (Figure 11a-13, Page 11a-17).
4. Monitor the multimeter. The reading should indicate 0 volts with the key off. The reading should indicate
approximately 12 VDC with the key on.
5. If the reading is 12 VDC and the relay does not click when the engine starts, replace the relay.
Figure 11a-13 Carburetor Heater Relay Coil Circuit
6. If the reading is 12 VDC and the relay clicks when the engine starts, check the relay contacts.
6.1. Set the multimeter to 200 ohms.
6.2. Check for continuity between the 18-gauge gray wire (w111) and the 16-gauge green wire (w114)
relay terminals (Figure 11a-14, Page 11a-17).
6.3. Monitor the multimeter. The multimeter should NOT indicate continuity with the key in the ON posi-
tion and the engine off. The multimeter should indicate continuity when the engine starts.
6.4. If the multimeter indicates continuity while the key is in the ON position and the engine is off, the
contacts have failed closed. Replace the relay.
7. If the reading obtained in step 5 is not 12 VDC when the engine starts, perform the following test proce-
dures:
• Check the battery. See Test Procedure 1 – Battery on page 11a-9.
• Check the oil pressure switch. See the Kawasaki FH680D engine manual (CCI P/N 103351201).
• Check the 10-amp fuse (on w109). See Test Procedure 2 – Fuse on page 11a-12.
• Check the key switch. See Test Procedure 4 – Key Switch (Starter Circuit) on page 11a-13.
• Check the neutral switch on the transmission housing. See Test Procedure 9 – Neutral Switch
(Transmission) on page 11a-22.
• Check for continuity of the wire harness on wires w139, w135, and w47. See Wiring Diagram on
page 11a-6.
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Test
Figure 11a-14 Carburetor Heater Relay Contact Test
11A
Test Procedures
Page 11a-17