Club Car 2007 Carryall 295 Maintenance And Service Manual page 392

13B
HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
ý
DANGER
• Gasoline! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area.
11. Remove the governor cable. See Governor Cable Removal on page 13b-19.
12. Remove the choke cable. See Choke Cable Removal on page 13b-25.
13. Remove the engine air inlet hose from the engine. See Air Filter Outlet Hose Removal on
page 13b-28.
14. Remove the muffler. See Muffler Removal on page 13b-5.
15. Remove the intermediate exhaust pipe. See Intermediate Pipe Removal on page 13b-5.
16. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 13b-39.
17. Remove the clutches. See Drive Clutch Removal on page 13b-31. Also See Driven Clutch Removal
on page 13b-36.
18. Remove the clutch inner cover. See Clutch Inner Cover Removal on page 13b-39.
19. Remove the manifold pipe.
20. Remove the electrical connectors:
20.1. Disconnect the two ground wires on the frame from the starter case.
20.2. Disconnect the two female bullet connectors from the charge coil.
20.3. Disconnect the one female bullet connector from the fuel solenoid.
20.4. Disconnect the one male bullet connector from the engine kill circuit.
20.5. Disconnect all wires from the two terminal posts on the starter solenoid. See following NOTE.
NOTE: Mark or tape together for identification the connectors on the starter solenoid posts.
21. Drain the engine oil. See Engine Oil and Filter Change, Section 10a, Page 10a-8.
22. Remove the engine mounting hardware (Figure 13b-1, Page 13b-3).
23. Remove engine oil inlet and outlet hoses from the engine. See Oil Filter Hose Removal on
page 13b-16. See also following NOTE.
NOTE: Plug each line as it is removed from the engine. Without plugs, oil will leak from the lines.
24. Use the engine lift tabs to lift the engine off the mounting plate.
25. If a new engine will be installed, remove and retain the following:
• Carburetor Adapter
• Carburetor Spring
• Engine Governor Arm
• Engine Governor Cable Bracket
• Governor Wire
• Oil Filter Adapter
• Exhaust Manifold
Page 13b-2 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Gasoline Engine