Club Car 2007 Carryall 295 Maintenance And Service Manual page 254

11C
TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
TEST PROCEDURE 4 – KEY SWITCH (STARTER CIRCUIT)
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Remove the key switch. See Key Switch Removal, Section 12c, Page 12c-7.
4. Ensure that the key switch connector is connected correctly and is tight. If it is not, repair or replace as
necessary.
5. Set the multimeter to 200 ohms.
6. Check the BATT and ST terminals.
6.1. Use alligator clips to connect the multimeter probes between the BATT and ST terminals. With the
key in the START position, the multimeter should indicate continuity (Figure 11c-12, Page 11c-18).
If the multimeter does not indicate continuity, the key switch has failed and should be replaced. See
Key Switch Removal, Section 12c, Page 12c-7.
6.2. If the multimeter indicates continuity between the BATT and ST terminals with the key in any posi-
tion other than START, the key switch has failed and should be replaced. See Key Switch
Removal, Section 12c, Page 12c-7.
BATT
Rear
Of
A
Switch
I
ACC
Continuity
A
Diagram
Key
Position
PREHEAT
Figure 11c-12 Key Switch Terminals and
7. Check the BATT and IGN terminals.
7.1. Use alligator clips to connect the multimeter probes between the BATT and IGN terminals. With the
key in the START position, the multimeter should indicate continuity (Figure 11c-12, Page 11c-18).
If the multimeter does not indicate continuity, the key switch has failed and should be replaced. See
Key Switch Removal, Section 12c, Page 12c-7.
7.2. If the multimeter indicates continuity between the BATT and IGN terminals with the key in any posi-
tion other than the START or the ON position, the key switch has failed and should be replaced. See
Key Switch Removal, Section 12c, Page 12c-7.
8. Check the BATT and ACC key switch terminals.
8.1. Use alligator clips to connect the multimeter probes between the BATT and ACC terminals. With the
Page 11c-18 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
OFF
B
ST
PREHEAT
S
IGN
B B B
S S S
A A
I I I
OFF ON
Continuity Diagram
ON
Front
START
Of
Switch
B
S
A
I
START
Test Procedures