Club Car Carryall 295 SE Owner's Manual
  1. Manuals
  2. Brands
  3. Club Car Manuals
  4. Utility Vehicle
  5. Carryall 295 SE
  6. Owner's manual
Club Car Carryall 295 SE Owner's Manual

Club Car Carryall 295 SE Owner's Manual

Hide thumbs Also See for Carryall 295 SE:
Table of Contents

Advertisement

Quick Links

Download this manual
Cafe Express Deluxe
on Carryall 295 SE
Owner's Manual
CA 295 SE Gasoline
[Refer to back cover for applicable build code range]

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Carryall 295 SE and is the answer not in the manual?

Questions and answers

Related Manuals for Club Car Carryall 295 SE

Summary of Contents for Club Car Carryall 295 SE

  • Page 1 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual CA 295 SE Gasoline [Refer to back cover for applicable build code range]...
  • Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 For the name and address of the authorized Club Car dealer or distributor nearest you, logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O.

  • Page 5: Table Of Contents

    Air Intake System ............................... 42 Fueling Instructions............................. 43 Battery ................................44 Using A Booster Battery (Jump Starting) ......................46 Cleaning the Vehicle and Refreshment Center...................... 47 Accessories................................ 48 Subsequent Owner Registration .......................... 49 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 3...
  • Page 6 Vehicle Specifications ............................49 Cafe Express Refreshment Center Installation...................... 51 Hot Food Box Operation and Care ........................63 Warranty ................................66 Page 4 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 7: Safety Decal And Feature Identification

    Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 5...
  • Page 8 Decal, Hot Surface Warning (on coolant pipes, 102458901 Directional Arrow (on tire) underside of seat and bed? Decal, Hot Manifold Warning (on engine, near 102459001 manifold) Page 6 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 9 102459301 bed latch) Decal, Rollover/Falling Off Warning (right side of 102029101 SVPP289801 Decal, Operating Instructions (on steering wheel) dash) Decal, Rotating Parts Warning (inside front cargo 102224001 bed panel) Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 7...
  • Page 10 Decal, Riding in Cargo Box Warning (rear of 101553901 refreshment center) Decal, Pin Removal Warning (on frame next to 102160601 pins) Decal, Proper Use Notice (on each side of SVP203101 refreshment center) Page 8 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 11 Decal, Rollover Warning (left side dash, left side SVPP290101 Trash Compartment refreshment unit) SVPP290301 Decal, Young Driver Warning (left side dash) Drain Holes (3) (valves inside trash compartment) Dry Snack Compartment Cold Storage Compartment Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 9...

  • Page 12: Practice Safety

    CAUTION statements and procedures it contains, along with the safety decals that are affixed to your vehicle. Prior to operating the vehicle, all operators should go to the Club Car web site and view the vehicle safety video. To locate the video, go to www.clubcar.com, and search for “safety video.”...

  • Page 13: Safety Details

    • The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
  • Page 14 Disable the vehicle. See Disabling the Vehicle on page 12. Disconnect the battery cables, negative (–) cable first, as shown (Figure 2). Disconnect the spark plug wire(s) from the spark plug(s). Page 12 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 15: Recycling Lead-Acid Batteries

    Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 16: General Information

    This owner’s manual is valid for the build code range indicated on the back cover of this owner’s manual. Page 14 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 17: Controls And Indicators

    • To avoid unintentionally starting or rolling the vehicle, set the park brake, place the Forward/Reverse handle in the NEUTRAL position, turn the key switch to the OFF position, and remove the key when leaving the vehicle. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 15...
  • Page 18 • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed this caution could result in damage to the transmission. Page 16 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 19 NEUTRAL (middle) position. The engine must be at idle before shifting the Forward/Reverse handle. See preceding WARNING and CAUTION. Club Car vehicles operate at a reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
  • Page 20 If the oil level is correct and the warning light remains lit, have a trained technician check the vehicle. See following CAUTION. Page 18 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 21: Seat Latch And Adjustment

    The bucket seat is adjustable and can be moved forward or backward to accommodate the driver. To adjust seat, push lever located under the driver seat to the left (towards outside of the vehicle). Position seat and return lever to its original position. See following WARNING. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 19...

  • Page 22: Pre-Operation And Daily Safety Checklist

    See General Warnings on page 11. Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 23: Vehicle Operation

    FORWARD position, the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed. When the pedal is released it should return to the original position and the engine should idle. Club Car vehicles operate at reduced speed in reverse.
  • Page 24 The Cafe Express vehicle is often driven in the opposite direction of play. This exposes the driver to the hazard of flying golf balls. WARNING • A Club Car vehicle with a Cafe Express Deluxe refreshment center installed must be equipped with the one-piece windshield supplied with this kit to reduce the hazard of flying golf balls. LOADING When stocking the Cafe Express refreshment center, make sure the load weights are approximately equal in all lower (cold storage) compartments containing ice and/or beverages.

  • Page 25: Driving Instructions

    • To help avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid sudden starts, sudden stops and abrupt turns. WARNING CONTINUED ON NEXT PAGE Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 23...
  • Page 26 • Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill. With the accelerator pedal partially pressed, the governor will cause the engine to assist the brakes in controlling downhill speed. Page 24 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 27: Refreshment Center

    Pre-cooling the canned beverages will minimize the amount of ice required to keep the product cool. Maintaining ice in the cold storage compartments, when they are not in service, will help to maintain a colder temperature when the unit is put back into service. See following WARNING. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 25...

  • Page 28: Electric Bed Lift And Safety Catch

    Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all crush areas. Keep entire body clear. Failure to heed this warning could result in severe personal injury or death. Page 26 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 29: Loading And Unloading

    • Do not allow riders on the refreshment center. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. WARNING CONTINUED ON NEXT PAGE Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 27...

  • Page 30: Towing With The Vehicle

    TOWING WITH THE VEHICLE WARNING • Do not use the Cafe Express vehicle for towing purposes. The Cafe Express vehicle must not be used to tow trailers or other vehicles. Page 28 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 31: Transporting On A Trailer

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Never tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.
  • Page 32 4.3. Disconnect the fuel vent line from the fuel tank vent nipple (Figure 23). 4.4. Plug the fuel tank vent nipple so that it is air tight. Club Car recommends using a slip-on vinyl cap. Remove both spark plugs, and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil through each of the two spark plug holes.

  • Page 33: Maintenance

    Any vehicle not functioning correctly should not be used until it is properly repaired. This will prevent further damage to the vehicle and help prevent injury to occupants resulting from unsafe conditions. Contact your local Club Car dealer/distributor for repairs and semiannual and annual periodic service. REFRESHMENT CENTER The door latches and locks will require periodic tightening and adjusting.

  • Page 34: Periodic Service Schedules

    Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition. Page 32 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 35 For brake wear-in procedure, see Hydraulic Brakes in the Pre-Operation and Daily Safety Checklist on page 20. See also Brake System Section in the appropriate maintenance and service manual. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 33...
  • Page 36 • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. Page 34 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 37: Periodic Lubrication Schedules

    20 oz. (600 mL) Mobil 424, Exxon Hydraul Change transmission lubricant whichever comes first 560, or Esso Hydraul 56 lubricant Figure 11 Lubrication Points Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 35...

  • Page 38: Brake Fluid Reservoir

    Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low, the engine oil level should be checked daily. The vehicle should be on a level surface when the oil is checked. Do not overfill the engine with oil. Page 36 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 39 Engine oil and oil filter should be changed after the first 10 hours of operation. After that, the oil should be changed every 100 hours of operation or annually, whichever comes first. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 37...
  • Page 40 Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil filter (2) before removal. Position the port of the plastic container so oil will be Page 38 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 41 (Figure 17). Install the new oil filter (CCI P/N 1016467) onto the engine oil filter port. See following NOTE. NOTE: Use only Club Car oil filters designed for your engine. Tighten the oil filter by hand 2/3 turn after gasket contact. Do not use a band wrench or channel lock pliers.
  • Page 42 Remove the dipstick and check the engine oil as a final step. Replace the dipstick. OIL VISCOSITY Choose the viscosity according to the temperature as shown in the appropriate oil viscosity chart (Figure 19). See following NOTE. Page 40 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 43: Gearcase Lubrication

    The magnetic drain plug is included in the design to collect the metal particles generated from the gear break in process. This is an established process and is not detrimental to gear service life. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 41...

  • Page 44: Air Intake System

    The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the recommended interval. See Periodic Service Schedules on page 32. More frequent service may be required in Page 42 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 45: Fueling Instructions

    Remove the air filter cartridge (1). See following NOTE. NOTE: The air filter cartridge is specifically designed for this engine. It only fits into the canister one way. Use only the Club Car part (CCI P/N 102498601) designed for this engine. Figure 22 Air Filter Cartridge Air Filter Installation Push the new air filter cartridge onto the nozzle inside the canister.

  • Page 46: Battery

    • Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or clothing. Antidotes: – External: Flush with water. Call a physician immediately. DANGER CONTINUED ON NEXT PAGE Page 44 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 47 • Do not jump start or charge a frozen or damaged battery. Unplug charger before connecting or disconnecting cables to the battery. Never lean over battery while boosting, testing, or charging. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 24). Electrolyte level should be checked semiannually.

  • Page 48: Using A Booster Battery (Jump Starting)

    After the engine has started, remove the frame ground (–) cable (4) first. Remove the cable from the positive terminal (2). Then remove the cables from the booster battery. See following CAUTION. Page 46 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 49: Cleaning The Vehicle And Refreshment Center

    To remove oxidation or discoloration from aluminum, use a commercially available aluminum cleaner paste and fine grade (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 50: Accessories

    There is a complete line of accessory equipment available from Club Car and our dealers/distributors. You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www.clubcar.com and clicking the “Dealer Locator” link.

  • Page 51: Subsequent Owner Registration

    SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.
  • Page 52 Brake fluid: DOT 5 (silicone) brake fluid 17.9 oz. (530 ml) Fuel tank: unleaded gasoline 6.5 gallons (24.6 L) TIRE PRESSURE 24 - 28 psi (1.65 - Tires 1.93 Bars) Page 50 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 53: Cafe Express Refreshment Center Installation

    • Do not wear loose clothing or jewelry such as rings, watches, chains, etc. when servicing vehicle. • To avoid unintentionally starting the vehicle disconnect battery and spark plug wire. See Disconnecting the Battery – Gasoline Vehicle on page 12. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 51...
  • Page 54 7/16-Inch, 1/4-Inch Drive Socket 7/16-Inch Open-End Wrench 1/2-Inch, 3/8-Inch Drive Socket Ratchet #3 Large Phillips-Head Screwdriver Torque Wrench (10-200 in-lb) #2 Medium Phillips-Head Screwdriver Measuring Tape Figure 27 Tools Required Page 52 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 55 Sliding Humidor Tray (comes standard only with SVP193203 Cabinet, Front, Intrawest item 3, TPC Front Cabinet SVP193202 ) SVP193301 Cabinet, Rear, Cafe Express Deluxe Side Plate Figure 29 Upper Cabinet Parts Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 53...
  • Page 56 1/4-20 x 1-1/2 Hex-Head Cap Screw Figure 30 Canopy Assembly Parts Cambro Beverage Container #10-24 x 3/4 Phillips-Head Machine Screw Cambro Mounting Tray #10-24 Nylon Locknut Figure 31 Cambro Installation Parts Page 54 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 57 Attach the front of the cabinet to the bed plate using four 1/4-20 x 3/4-inch truss-head machine screws into the threaded inserts in the cabinet (Figure 33). Do not tighten. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 55...
  • Page 58 Attach the clips using 10-24 x 5/8-inch truss-head machine screws (6), one each side of the cabinet. See Detail in Figure 33. Tighten to 18 in-lb (2.0 N·m). See following CAUTION. Page 56 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 59 NOTE: Make sure that the holding straps have been laced onto the trays so that the straps pass under the tray bottoms and through the strap slots as shown (Figure 34). Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 57...
  • Page 60 1/4-inch S.S. flat washers (4) (Figure 35). Apply a coat of Loctite #222® to each threaded end of the bolts. Tighten to 50 in-lb (5.6 N·m). See following CAUTION. CAUTION • Do not overtighten screws. Page 58 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 61 Adjust the top of the windshield supports so that the holes in the support brackets (6) align with the holes in the channels (Figure 35). Insert one retaining pin (7) in each side and place the retaining wires (8) over the ends of the pins. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 59...
  • Page 62 (1) (Figure 37). Align the bottom edge of the velcro to the bottom edge of the tubing as shown. Figure 37 Velcro Installation Page 60 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 63 Continue working around vehicle until canopy cover is completely secured to canopy frame. NOTE: Installation of the canopy cover will require some stretching of the cover material. Be careful not to stretch the canopy cover so tightly that the fabric tears. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 61...
  • Page 64 Install the two rubber bumpers (2) to the frame side of the windshield (Figure 41). Install the two mounting channels (1) onto the windshield as shown. Push both channels onto the frame evenly until the channels are firmly attached to the frame. Page 62 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...

  • Page 65: Hot Food Box Operation And Care

    The red AC indicator light (5) on the food box control panel will cycle on and off indicating the box is pre-heating while plugged into a 120-volt outlet (Figure 42) Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 63...
  • Page 66 Daily cleaning will help extend the life of the hot food box. Use a mild soap and water solution with a sponge or cloth while the unit is still warm. See following CAUTION. Page 64 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 67 • Do not clean the unit when it is hot. • Do not use steel wool to clean the unit. • Do not submerge the unit in water. • Do not steam clean or use a water hose. Cafe Express Deluxe on Carryall 295 SE Owner’s Manual Page 65...

  • Page 68: Warranty

    Portable Refreshment Center, and all other original equipment options and accessories supplied by CLUB CAR are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation, whichever first occurs, from the date of purchase.
  • Page 69 Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, the catalytic converter and related hoses, belts, connectors and other emission assemblies or components. Where a warrantable condition exists, as defined herein, CLUB CAR will repair your vehicle engine at no cost to you including diagnosis, parts and labor.
  • Page 70 CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 71 To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 709 North Belair Road, Evans, Georgia 30809, U.S.A., 706-863-3000.
  • Page 72 Warranty Page 70 Cafe Express Deluxe on Carryall 295 SE Owner’s Manual...
  • Page 77 Club Car NOTES...
  • Page 80 BC55005 Publication Part Number 103472523 Edition Code 0708C0609B This manual is valid for vehicles built during the 2009 model year. It is also valid for vehicles with build codes between 54699 and the one indicated at the top of this page.

Table of Contents