Club Car 2007 Carryall 295 Maintenance And Service Manual page 368

13A
KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
4. Connect the clear vent tube to the fuel tank vent and secure the tube with a new clamp.
5. Connect the fuel line to the fuel tank shut-off valve and secure the line with a new clamp.
6. Connect the black wire and orange wire to the sensor (Figure 13a-10, Page 13a-16).
7. Slide the rubber boot over the stud.
8. Install the passenger-side bed latch bracket on the frame with a bolt and flanged nylon locknut. Tighten
the hardware to 20 ft-lb (27 N·m).
9. Install the seat frame on the vehicle frame. Secure the seat side plates with bolts, flat washers, and
flanged locknuts. Tighten the nut to 37 ft-lb (50 N·m).
10. Install the top portion of the ROPS. See ROPS Installation, Section 4, Page 4-8.
Figure 13a-10 Fuel Level Sensor
11. Install the center seat plate.
12. Add the appropriate fuel to the fuel tank.
13. Ensure the fuel shut-off valve on top of the fuel tank is in the open (ON) position (Figure 13a-12,
Page 13a-17 and Figure 13a-13, Page 13a-17).
14. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
15. Install both seats.
16. With the Forward/Reverse handle in NEUTRAL, start the engine and allow it to idle. Run the engine for
a few minutes to ensure that the fuel lines are full of fuel. See following DANGER.
ý
DANGER
• The engine produces carbon monoxide, which is an odorless, deadly poison. Do not operate
the engine in an enclosed area without proper ventilation.
• After installing the fuel tank and adding fuel, carefully check all fuel lines and connections for
leaks. Repair leaks before the vehicle is returned to service.
17. Inspect each fuel line connection for leaks.
17.1. Check all clamps at the carburetor, fuel filters, fuel pump, and fuel tank for leaks.
17.2. Inspect each fuel line to ensure that the lines are not cracked, cut, or worn.
Page 13a-16 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Fuel System