Club Car Carryall 272 200 Owner's Manual
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Club Car Carryall 272 200 Owner's Manual

Club Car Carryall 272 200 Owner's Manual

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Carryall 272
2000
G
asoline
ehicles
V
Owner' s
Manual

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Summary of Contents for Club Car Carryall 272 200

  • Page 1 Carryall 272 2000 asoline ehicles Owner’ s Manual...
  • Page 3 • Magneto or electronic ignition system system is used to eliminate blow-by gases. The blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element through the crankcase. Then, it is led to the air remedy under warranty.
  • Page 4 Please complete and return the warranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 Club Car representative can also provide technical advice, parts, and service manuals. We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and main- tenance information it contains.

  • Page 6: Table Of Contents

    Vehicle Specifications ..............29 Club Car Two Year Limited Warranty for 2000 Transportation and Utility Vehicles ....30...

  • Page 7: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 8: Safety Details

    If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be eas- ily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Con- tact your Club Car dealer. DANGER •...

  • Page 9: General Warnings

    General Warnings GENERAL WARNINGS The safety statements listed must be followed whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included beginning on page 4. Other specific WARNING statements appear throughout this manual and on the vehicle. DANGER •...

  • Page 10: Vehicle Feature Identification

    Vehicle Feature Identification CARRYALL 272 OPERATING INSTRUCTIONS • Read Owner’s Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...

  • Page 11: 2000 Carryall 272 Vehicle Owner's Manual

    Vehicle Feature Identification WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY) WARNING GASOLINE WARNING WINCH CABLE FRACTURE COULD RESULT DECAL IN SERIOUS INJURY OR DEATH. • Do not use winch while persons are seated on the vehicle. WARNING • Use remote operation switch for winch control. •...

  • Page 12: General Information

    Use the following checklist as a guide to inspect the new vehicle. This checklist may also be used in conjunc- tion with the Periodic Service Schedule on page 21. Any problems should be corrected only by your Club Car dealer or a trained technician.

  • Page 13: Controls

    • Governor: Check maximum vehicle speed. It should operate at 17-19 mph (27-30 kph) on a level surface. • General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor- mance. Have a Club Car dealer or a trained technician investigate anything unusual. CONTROLS Read DANGER and WARNING on page 3.

  • Page 14: 2000 Carryall 272 Vehicle Owner's Manual

    Controls Figure 3 Key Switch Figure 4 Forward/Reverse Handle FORWARD/REVERSE CONTROL The Forward/Reverse handle is located on the seat support panel (Figure 4, Page 8) . The handle has three distinct positions: F (FORWARD), N (NEUTRAL), and R (REVERSE). Rotate the handle towards the driver, F (FORWARD), to operate the vehicle in the FORWARD direction, or towards the passenger, R (REVERSE), to run the vehicle in REVERSE.
  • Page 15 Controls PARK BRAKE The park brake handle is located between the driver and passenger seats. To engage the park brake, pull up on the handle until handle latches into place. To disengage, pull up on the handle and depress the button on the end of the handle.

  • Page 16: 2000 Carryall 272 Vehicle Owner's Manual

    Controls CHOKE The choke is located on the seat support panel below and to the left of the driver’s left knee. If the vehicle is hard to start in cool or cold temperatures, activate choke: Pull the choke handle out to activate. Release the handle when the engine begins to run smoothly (Figure Figure 9 Choke DIFFERENTIAL LOCK...

  • Page 17: Seat Latch And Adjustment

    Seat Latch and Adjustment OIL LIGHT The Carryall 272 is equipped with a low oil warning light, located on the dash panel just to the right of the steering column and key switch (Figure 11). If the oil warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle.

  • Page 18: Driving Instructions

    Driving Instructions 3. Align the mounting plate holes with holes in the seat to achieve the desired seat position. 4. Install washers and bolts and tighten to 96 in. lb (10.8 N-m). 5. Reinstall seat in vehicle. WARNING • MAKE SURE SEAT HINGES AND LATCH ARE SECURELY ENGAGED BEFORE OPERATING VEHICLE. DRIVING INSTRUCTIONS No one should drive the vehicle without first being instructed in the proper operation and use of vehicle con- trols.

  • Page 19: 2000 Carryall 272 Vehicle Owner's Manual

    Driving Instructions WARNING • TO AVOID THE POSSIBILITY OF LOSING CONTROL OF OR OVERTURNING THE VEHICLE, REDUCE SPEED FOR ADVERSE DRIVING CONDITIONS SUCH AS WET GRASS OR ROUGH TERRAIN. • DO NOT USE THE VEHICLE ON PUBLIC ROADS. IT IS NEITHER DESIGNED NOR INTENDED FOR STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLIC ROADS.

  • Page 20: Bed Latch

    Bed Latch CAUTION • WHEN STOPPED ON A HILL, USE THE BRAKE PEDAL TO HOLD YOUR POSITION. DO NOT USE THE ACCELERATOR PEDAL. PARKING AND LEAVING THE VEHICLE 1. After stopping vehicle, set hand brake until it locks. Make sure it is fully engaged. This will prevent the vehicle from rolling.

  • Page 21: Prop Rod

    Prop Rod PROP ROD Read DANGER and WARNING on page 3. The Carryall 272 is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body (Figure 14, Page 15). When pulling the bed latch handle and lifting the bed, the prop rod will come to rest in one of the notches in the prop rod track.

  • Page 22: Loading And Unloading

    Loading and Unloading LOADING AND UNLOADING Center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. The total capacity of the vehicle is 1200 lb. (545 kg). This includes passengers and a maximum cargo bed capacity of 800 lb.

  • Page 23: Transporting On A Trailer

    WARNING MAY CAUSE VEHICLE TO OVERTURN, POSSIBLY RESULTING IN SEVERE PERSONAL INJURY. Because towing another Club Car vehicle or a trailer can have adverse effects on vehicle handling, be especially cautious when towing with a Carryall 272 vehicle. Total vehicle capacity should not exceed 1200 lb.

  • Page 24: Storage

    Storage STORAGE Read DANGER and WARNING on page 3. DANGER • NEVER ATTEMPT TO DRAIN GASOLINE WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING. • BE SURE TO CLEAN UP ANY SPILLED GASOLINE BEFORE OPERATING THE VEHICLE. • BE SURE TO CLEAN UP ANY SPILLED GASOLINE BEFORE OPERATING THE VEHICLE. •...

  • Page 25: 2000 Carryall 272 Vehicle Owner's Manual

    Storage 3. Drain carburetor and seal the fuel tank. 3.1. Place Forward/Reverse handle in NEUTRAL and the neutral lockout cam in the SERVICE position. Turn the fuel shut-off valve to the closed (OFF) position (Figure 15, Page 18) and run the engine until fuel remaining in the carburetor and fuel lines is used up and the engine stalls.

  • Page 26: Maintenance

    This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car dealer for repairs, semiannual and annual periodic service. WARNING •...

  • Page 27: Periodic Service Schedule

    Periodic Service Schedule PERIODIC SERVICE SCHEDULE WARNING • SERVICE, REPAIRS, AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE 2000 CARRYALL 272 MAINTENANCE & SERVICE MANUAL. NOTE • IF THE VEHICLE IS CONSTANTLY HAULING HEAVY LOADS OR TOWING A TRAILER, THESE PREVENTATIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN THAN RECOMMENDED IN THE PERIODIC SERVICE SCHEDULE.

  • Page 28: Periodic Lubrication Schedule

    PLACE * RECOMMENDED LUBRICANT Semiannually by owner Brake pedal shaft bearings Dry Moly Lube - Club Car Part No. 1012151 or trained technician Accelerator push rod pivots, mounts, (every 50 hours of Dry Moly Lube - Club Car Part No. 1012151 and shifter cable pivots operation).

  • Page 29: Vehicle Capacities

    Vehicle Capacities VEHICLE CAPACITIES LIQUID CAPACITIES 32 oz. Engine Crankcase without filter (.95 liters) 38 oz. Engine Crankcase with filter (1.12 liters) 30.4 oz. Transaxle (.90 liters) 7 gallons Gasoline Tank (26.5 liters) TIRE CAPACITIES Front: 7-11 psi (48-76 kPa) All Terrain (standard) Rear: 14-18 psi (97-124 kPa) Front: 12-16 psi (83-110 kPa)

  • Page 30: Engine Oil

    Engine Oil BRAKE FLUID Brake fluid level should be within 1/4 inch (6 mm) from top of reservoir (Figure 19, Page 23). Also, brake fluid should be clean with no residue in bottom of reservoir or other evidence of contamination. Watch fluid in reservoir while an assistant depresses the brake pedal 1/4 to 1/2 inch (6 to 12 mm).

  • Page 31: Fueling Instructions

    Fueling Instructions FUELING INSTRUCTIONS DANGER • TURN KEY SWITCH TO OFF BEFORE FUELING. • NEVER POUR GASOLINE INTO FUEL TANK WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING. • TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY, THE FUEL STORAGE/PUMPING DEVICE MUST BE GROUNDED.

  • Page 32: Battery

    (1 cup per gallon of water), and then the baking soda solution rinsed off the battery. Do not allow the solution to get into the battery. Be sure terminals are tight. Let the terminals dry and then spray them with Club Car Battery Terminal Spray (Club Car Part No.1014305). CAUTION •...

  • Page 33: Cleaning The Vehicle

    Club Car does not recommend any type of pressure washing or steam cleaning. Such a process (especially when the rear body of the vehicle has been removed) will expose electrical components to moisture. Mois- ture entering electrical components can result in water damage and subsequent component failure.

  • Page 34: Subsequent Owner Registration

    In the event a vehicle is bought as a used vehicle from another individual or from a dealer, we strongly urge the new owner to re-register the vehicle with Club Car. This will enable us to contact you if the need arises.

  • Page 35: Vehicle Specifications

    Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS Carryall 272 POWER SOURCE Engine: 4 cycle, OHV, 286 cc, 11.0 hp rated, single cylinder, air cooled, with pressure lubrication system. • Fuel System: Side draft carburetor with float bowl, fixed jets, fuel filters, and impulse fuel pump. •...

  • Page 36: Club Car Two Year Limited Warranty For 2000 Transportation And Utility Vehicles

    This limited warranty covers materials, workmanship and repair labor cost as to those items specifically listed above for the periods specified. Such repair labor shall be performed only by CLUB CAR, its authorized deal- ers, or a service agency approved by CLUB CAR.

  • Page 37: 2000 Carryall 272 Vehicle Owner's Manual

    VEHICLE or component thereof at no cost to the purchaser during the applicable limited war- ranty period. If CLUB CAR elects to repair the VEHICLE, it may provide factory reconditioned parts or components. All parts and components replaced under warranty shall become the property of CLUB CAR.
  • Page 40 Manual No. 102067307 Edition Code 0899A00000 Transportation and Utility Vehicles/Gasoline Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

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