Club Car 2007 Carryall 295 Maintenance And Service Manual page 440

13C
DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
1. Place a drain pan under the fuel filter.
2. Lift the passenger-side seat.
3. Locate the valve on the underside of the filter. Turn the valve clockwise until water begins to stream from
the filter (Figure 13c-9, Page 13c-9).
4. Drain the water until it changes color. When the fluid changes color, fuel has begun to escape. See fol-
lowing WARNING and NOTE.
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WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure
to heed this warning could result in an explosion or fire, resulting in severe personal injury or
death.
NOTE: Dispose of water according to the environmental laws and regulations for your area.
5. Close the valve. Rotate the valve counterclockwise until it is firmly sealed.
6. To resupply the filter with fuel, turn the key switch to the ON position for 10 seconds.
Primary Fuel Filter Removal
See General Warning, Section 1, Page 1-1.
The primary fuel filter is positioned on the right side of the fuel pump and is the first filter to receive fuel from
the fuel tank (Figure 13c-8, Page 13c-8).
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Place a large pan under the fuel tank to catch fuel.
4. Disconnect the fuel tank hose (1) from the top (inlet) port of the primary fuel filter (7) (Figure 13c-8,
Page 13c-8). See following WARNING.
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WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure
to heed this warning could result in an explosion or fire, resulting in severe personal injury or
death.
5. Disconnect the fuel pump line (2) from the bottom (outlet) of the primary fuel filter.
6. Remove the flange-head, self threading bolt and P-clamp from the fuel filter body and remove the filter.
Primary Fuel Filter Installation
See General Warning, Section 1, Page 1-1.
1. Position the fuel filter body and P-clamp on the filter plate assembly (Figure 13c-8, Page 13c-8).
2. Secure the P-clamp with a new flange-head bolt and tighten the hardware to 21 ft-lb (28 N·m).
3. Secure the bottom (outlet) hose (2) to the filter port with a new clamp (Figure 13c-8, Page 13c-8).
4. Secure the top (inlet) hose (1) to the filter port with a new clamp.
Page 13c-10 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Fuel System