Club Car 2007 Carryall 295 Maintenance And Service Manual page 514

16
HYDRAULIC ATTACHMENT SYSTEM
2. Check the following locations for no continuity with switch in the "rest" position and continuity with switch
in either the "extend" or "retract" position (Figure 16-25, Page 16-15):
• Between terminal 5 (orange wire w12) and terminals 4 and 6 (light green wires w22 and 23)
• Between terminal 2 (red/white wire w82) and terminal 1 (gray wire w01)
• Between terminal 2 (red/white wire w82) and terminal 3 (gray/white wire w57)
3. If switch does not work as stated in previous step, replace switch. See Auxiliary Switch Removal on
page 16-16.
4. If switch does work as stated in step 2 and the auxiliary hydraulic feature still does not work, check the
following items:
• Fuse.
• Joystick ON/OFF switch.
• Joystick switches.
• Auxiliary control valves. See Control Valves on page 16-21.
• Continuity of the wires involved.
Auxiliary Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Set the joystick ON/OFF switch to OFF and remove both seats.
3. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
4. Cut the wire tie securing joystick harness to chassis (Figure 16-22, Page 16-11).
5. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to
access the switch. See Joystick Removal on page 16-11.
6. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
7. Unplug harness from switch (Figure 16-22, Page 16-11). Note orientation of alignment notches
(Figure 16-25, Page 16-15). Squeeze tabs at each end of switch and push switch out the top of the con-
trol box cover.
Auxiliary Switch Installation
1. Orient alignment notches and insert switch into control box cover until fully seated (Figure 16-25,
Page 16-15).
2. Connect harness plug to switch.
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 16-22, Page 16-11).
5. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Page 16-16 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Electrical