Club Car 2007 Carryall 295 Maintenance And Service Manual page 189

TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
ORANGE
WAVETEK 5XL
V OFF V
1000 500
200
200
20
200
2 2m
200
20
m
m
200
2000
k m
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
BLACK
Figure 11a-31 Fuel Gauge Voltage Test - Terminal 2
Test Procedure 25B – Fuel Gauge (Late 2007)
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Raise the hood.
3. Disconnect the orange wire (w104) from the fuel gauge/hour meter.
4. Set a multimeter to 20 volts DC and place the red (+) probe on the positive (+) post of the battery. Place
the black (–) probe on the negative (–) post of the battery. Record the voltage reading.
5. Set a multimeter to 20 volts DC and place the red (+) probe on the (2) terminal of the fuel gauge/hour
meter where the blue wire (w25) is connected. Place the black (–) probe on the (1) terminal of the fuel
gauge/hour meter with the black wire (w22) (Figure 11a-33, Page 11a-35).
6. Turn the key switch ON. The voltage reading should be the same as the battery voltage reading recorded
earlier. If not, check the continuity of the blue and black wires (Figure 11a-33, Page 11a-35).
7. The orange wire should remain disconnected for this step. Place the black probe of the multimeter on the
(1) terminal of the fuel gauge/hour meter and place the red (+) probe on the (4) terminal of the fuel gauge/
hour meter (Figure 11a-34, Page 11a-35). The voltage reading should be approximately 4.94 volts. If the
reading is incorrect, replace the fuel gauge/hour meter.
WAVETEK 5XL
V OFF V
1000 500
200 200
20 ORANGE
200
2 2m
200
20
m
m
2000 200
k m
200k
20k 200
2k A
V ! COM ! 200nA
MAX
1000 ---
FUSED
750V
20 VDC
SETTING
Figure 11a-33 Fuel Gauge Voltage Test - Terminal 2
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
BLUE
WHITE
BLUE
WHITE
BLACK
ORANGE
WAVETEK 5XL
V
V OFF
1000 500
200 200
20 200
2 2m
200 20
m m
200
2000
m
k
200k
20k 200
A
2k
!
V ! COM 200nA
MAX
1000 ---
FUSED
750V
Figure 11a-32 Fuel Gauge Voltage Test - Terminal 1
WAVETEK 5XL
V
V OFF
1000
500
200 200
20 200
2m
2
200
20
m ORANGE
m
200
2000
m
k
200k
20k 200
2k A
V ! COM ! 200nA
MAX
1000 ---
FUSED
750V
20 VDC
SETTING
Figure 11a-34 Fuel Gauge Voltage Test - Terminal 4
11A
Test Procedures
Page 11a-35