Club Car Carryall 1 Owner's Manual
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Club Car Carryall 1 Owner's Manual

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Carryall 1
Carryall 2
Carryall 2 Plus
Carryall 6
2003
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asoline
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Owner' s
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Summary of Contents for Club Car Carryall 1

  • Page 1 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 6 2003 asoline ehicles Owner’ s Manual...

  • Page 3: Carryall

    • Magneto or electronic ignition system system is used to eliminate blow-by gases. The System Warranty requires that you return your engine to an authorized Club Car Dealer for blow-by gases are led to the breather chamber • Fuel filter element through the crankcase.

  • Page 4: Carryall

    Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 FOREWORD Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Carryall vehicle(s) provides years of reliable, superior performance by read- ing and following the maintenance instructions in this manual.

  • Page 6: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 7: Table Of Contents

    Vehicle Feature Identification – Carryall 1 and Carryall 2 ....... .

  • Page 8: Safety Details

    If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ∆...

  • Page 9: 2003 Carryall Gasoline Vehicle Owner's Manual

    • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 10: Vehicle Feature Identification - Carryall 1 And Carryall 2

    Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 WARNING OPERATING INSTRUCTIONS ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Before using vehicle, read operating instructions. • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Remain seated and hold on to seat handle while moving.

  • Page 11: 2003 Carryall Gasoline Vehicle Owner's Manual

    Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. • TURN FUEL VALVE ( ) ON DURING OPERATION.

  • Page 12: Vehicle Feature Identification - Carryall 2 Plus

    Vehicle Feature Identification CARRYALL 2 PLUS WARNING OPERATING INSTRUCTIONS ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Before using vehicle, read operating instructions. • Study and understand controls. •...

  • Page 13: 2003 Carryall Gasoline Vehicle Owner's Manual

    Vehicle Feature Identification CARRYALL 2 PLUS WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. WARNING • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. • TURN FUEL VALVE ( ) ON DURING OPERATION.

  • Page 14: Vehicle Feature Identification - Carryall 6

    Vehicle Feature Identification CARRYALL 6 WARNING WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • GASOLINE EXPLOSION / FIRE. • Before using vehicle, read operating instructions. • CAN CAUSE SEVERE INJURY OR DEATH. • Remain seated and hold on to seat handle while moving. •...

  • Page 15: 2003 Carryall Gasoline Vehicle Owner's Manual

    Vehicle Feature Identification CARRYALL 6 OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. TO START ENGINE • Place shift lever in “N”– Neutral position. • Depress brake pedal. •...

  • Page 16: General Information

    General Information GENERAL INFORMATION This manual features four Carryall gasoline models: the Carryall 1, Carryall 2, Carryall 2 Plus, and Carryall 6. Throughout this manual, important features unique to each model are highlighted. We urge the owner/opera- tor to read and understand this manual, and to pay special attention to the features specific to their vehicle(s).
  • Page 17 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehicle in reverse. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in REVERSE.

  • Page 18: 2003 Carryall Gasoline Vehicle Owner's Manual

    Controls and Indicators Figure 5 Forward/Reverse Handle Figure 6 Accelerator and Brake Pedals ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 6) . The operation of the accelerator pedal differs from that of an automobile: •...

  • Page 19: 2003 Carryall Gasoline Vehicle Owner's Manual

    Controls and Indicators PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 7) . To set the park brake, depress the brake pedal firmly and tilt the park brake portion of the pedal forward (Figure 8) .

  • Page 20: 2003 Carryall Gasoline Vehicle Owner's Manual

    Figure 12). If the vehicle is hard to start in cool or cold temperatures, activate the choke: • Carryall 1: Depress the choke cover. Hold choke cover in during start-up and release it after the engine starts and runs smoothly.

  • Page 21: Pre-Operation And Daily Safety Checklist

    PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 22: Engine Oil

    • Governor: Check maximum speed of the vehicle. The Carryall 1 should operate at 12-15 mph (19-24 km/h) on a level surface. The Carryall 2 and Carryall 6 vehicles should operate at 14-16 mph (23-26 km/h) on a level surface.

  • Page 23: Driving Instructions

    Driving Instructions DRIVING INSTRUCTIONS No one should drive the vehicle without first being instructed in the proper operation and use of vehicle con- trols. An experienced operator should accompany each first-time driver on a test drive before allowing the driver to operate the vehicle alone. To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures.

  • Page 24: 2003 Carryall Gasoline Vehicle Owner's Manual

    Driving Instructions • The vehicle should be driven in only specified areas by trained drivers. • Do not drive while under the influence of alcohol, drugs, or medications. • Use brakes to reduce speed when coasting downhill. STARTING THE VEHICLE 1.

  • Page 25: Bed Latch

    Read DANGER and WARNING on page 7. The Carryall 1, Carryall 2, and Carryall 2 Plus are equipped with a bed latch on the driver side of the vehicle as standard equipment (Figure 14). To lift the bed, pull the latch handle toward the rear of the vehicle and lift the bed.

  • Page 26: Prop Rod

    Prop Rod ∆ WARNING • Keep hands clear of crush area between bed and seat back support. NOTE: The Carryall 2 and Carryall 2 Plus are equipped with an automatically engaging prop rod, unless equipped with the hydraulic or electric bed lift option (Figure 15). Figure 15 Prop Rod –...

  • Page 27: Loading And Unloading

    When loading the vehicle, center and secure cargo as far forward as possible in the cargo bed. Do not over- load the vehicle. See the following chart for vehicle capacities. Carryall 2/Carry- Carryall 1 Carryall 6 all 2 Plus Maximum payload capacity 300 lb.

  • Page 28: Towing With The Vehicle

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.

  • Page 29: Storage

    2000 lb. (909 kg) NOTE: A two-car trailer should be rated at 2 x 1600 lb. = 3200 lb. (2 x 727 kg = 1454 kg) for Carryall 1 and 2, or 2 x 2000 = 4000 lb. (2 x 909 kg = 1818 kg) for Carryall 6.

  • Page 30: 2003 Carryall Gasoline Vehicle Owner's Manual

    Storage engine until fuel remaining in the carburetor and fuel lines is depleted and the engine stalls. Return the neutral lockout cam to the OPERATE position. 3.2. Loosen, but do not remove, the carburetor drain screw and drain fuel remaining in bowl into a small, clean container, then pour the fuel from the container into vehicle fuel tank.

  • Page 31: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic ser- vice.

  • Page 32: Periodic Service Schedule

    Periodic Service Schedule ∆ WARNING • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. •...

  • Page 33: Engine Oil

    Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 32. Dispose of used oil properly. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris, and clean if necessary.

  • Page 34: Periodic Lubrication Schedule

    Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINT Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation) Accelerator pivot rod supports...

  • Page 35: Engine Oil

    Engine Oil ENGINE OIL Even though the low oil warning light on the dash should illuminate if oil level is low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK 1.

  • Page 36: Fueling Instructions

    See Preparing the Vehicle for Extended Storage on page 27. For Carryall 1, Carryall 2, and Carryall 2 Plus vehicles: 1. Lift and remove seat bottom. 2. The fuel tank is located on passenger side of vehicle. Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only.

  • Page 37: Battery

    - Eyes: Flush with water for 15 minutes. Call a physician immediately. ∆ WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 23). BATTERY LEVEL...

  • Page 38: Cleaning The Vehicle

    fine grade (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 39: Subsequent Owner Registration

    In the event a vehicle is bought used from another individual or from a dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.

  • Page 40: 2003 Carryall Gasoline Vehicle Owner's Manual

    Vehicle Specifications CARRYALL 2 SPECIFICATIONS CARRYALL 1 CARRYALL 2 CARRYALL 6 PLUS DIMENSIONS/WEIGHT 100 in. 111 in. 111 in. 134 in. Overall length (standard flatbed configuration) (254 cm) (282 cm) (282 cm) (340 cm) 49.3 in. 50 in. 50 in.

  • Page 41: Club Car ® Limited Two Year Warranty For 2003 Transportation And Utility Vehicles

    Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 42 This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. 8. INFORMATION: For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia 30917- 4658, U.S.A., 706-863-3000.
  • Page 43 2003 Carryall Gasoline Vehicle Owner’s Manual...
  • Page 48 Manual No. 102318603 Edition Code 0802G00000 Carryall/Gasoline Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

This manual is also suitable for:

Carryall 2Carryall 6

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