Club Car 2007 Carryall 295 Maintenance And Service Manual page 217

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TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES
8. The reading should indicate an over limit (no continuity). If the diode conducts current (shows continuity)
with the meter probes connected as described, the diode has failed and must be replaced. See Wire
Harness Diode Removal, Section 12b, Page 12b-14.
9. Reverse the multimeter probes and note the reading. The multimeter should indicate approximately 540
mV, however, a range of 400-700 mV is acceptable.
10. If the readings obtained in the previous steps are incorrect, replace the diode. See Wire Harness Diode
Removal, Section 12b, Page 12b-14.
Test Procedure 9C – Diode 3 on wire 45
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Raise the hood and disconnect the multi-pin connector from the key switch.
4. Disconnect the 18-gauge purple wire (w42) from the oil light.
5. Disconnect the 18-gauge blue wire (w25) from the fuel gauge/hour meter.
6. Remove the differential relay and the accessory relay from the multi-pin connector located on the elec-
trical component mounting plate.
7. Set the multimeter to the diode test function (
8. Connect the black (–) probe of the multimeter to the 18-gauge purple wire (w47) at the key switch multi-
pin connector.
9. Connect the red (+) probe of the multimeter to the 18-gauge yellow wire (w123) at the bullet connector
(wire harness side).
10. The reading should indicate an over limit (no continuity). If the diode conducts current (shows continuity)
with the meter probes connected as described, the diode has failed and must be replaced. See Wire
Harness Diode Removal, Section 12b, Page 12b-14.
11. Reverse the multimeter probes and note the reading. The multimeter should indicate approximately 540
mV, however, a range of 400-700 mV is acceptable.
12. If the readings obtained in the previous steps are incorrect, replace the diode. See Wire Harness Diode
Removal, Section 12b, Page 12b-14.
Test Procedure 9D – Diode 4 on wire 140
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Remove the start relay, differential relay, and accessory relay from the multi-pin connector located on the
electrical component mounting plate.
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
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11B
Test Procedures
Page 11b-21

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