Club Car 2007 Carryall 295 Maintenance And Service Manual page 222

11B
TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES
3. Disconnect the two-pin connector between the wire harness and the front drive gearcase located under
the front floorboard.
4. Set the multimeter to 200 ohms.
5. Measure the resistance between the two wires at the two-pin connector (front drive gearcase side).
6. The resistance should be 24.7 to 27.3 ohms.
7. If the resistance is not within the stated range, replace the large output cover sub-assembly. See the
Engines and Drivetrain Components manual (CCI P/N 102396501).
TEST PROCEDURE 13 – CHARGE COIL
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Disconnect the multi-pin connector between the voltage regulator and the wire harness.
4. Measure the resistance of the charge coil on the two blue wires at the voltage regulator multi-pin con-
nector (harness side) (Figure 11b-21, Page 11b-26). The resistance should be small (less than 1 ohm).
5. If the resistance is high, or the multimeter indicates an over limit (no continuity), check the resistance at
the two bullet connectors (engine side) close to the starter (Figure 11b-22, Page 11b-26).
6. If the resistance reading at the bullet connectors is less than 1 ohm, check for wire harness continuity on
the blue wires (w120 and w119) between the bullet connectors and the voltage regulator multi-pin con-
nector. Also check for loose connections at the bullet connectors and the voltage regulator multi-pin con-
nector.
7. If the resistance is high, or the multimeter indicates an over limit (no continuity), the coil has failed. See
the Honda GX620 engine manual (CCI P/N 102615401).
Figure 11b-21 Charge Coil Test (At Voltage Regulator
Page 11b-26 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Multi-Pin Connector)
Figure 11b-22 Charge Coil Test (At Bullet Connectors)
Test Procedures