Club Car 2007 Carryall 295 Maintenance And Service Manual page 430

13B
HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
3. Disconnect the spark plug wires. See WARNING "To avoid unintentionally starting..." in General
Warning, Section 1, Page 1-2.
4. Remove the outer clutch cover. See Clutch Outer Cover Removal on page 13b-39.
5. Remove the drive belt. See Drive Belt Removal on page 13b-31.
6. Remove the drive clutch. See Drive Clutch Removal on page 13b-31.
7. Remove the driven clutch. See Driven Clutch Removal on page 13b-36.
8. Remove the bolts and washers from the clutch inner cover (Figure 13b-36, Page 13b-40).
9. Remove the clutch inner cover.
Clutch Inner Cover Installation
1. Align the mounting holes in the clutch cover with the transmission and engine bolt holes.
2. Loosely install one bolt and washer in each transmission and engine mounting hole.
3. Finger-tighten the bolts and washers.
NOTE: Mounting holes in the clutch inner cover have close tolerances. Align the engine and transmission
carefully to ensure the mounting holes in the clutch inner cover match the threaded holes in the
engine and transmission.
4. Tighten the clutch inner cover engine bolts and washers to 21 ft-lb (28.5 N·m).
5. Tighten the transmission bolts and washers to 21 ft-lb (28.5 N·m).
6. Install the driven clutch. See Driven Clutch Installation on page 13b-38.
7. Install the drive clutch. See Drive Clutch Installation on page 13b-34.
8. Install drive belt. See Drive Belt Installation on page 13b-31.
9. Install the clutch outer cover. See Clutch Outer Cover Installation on page 13b-39.
10. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Figure 13b-36 Clutch Inner Cover
Page 13b-40 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Clutches