Rear Brake Caliper Disassembly And Assembly - Suzuki RMX450Z Service Manual

4C-3 Rear Brakes:
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
• Apply SUZUKI SILICONE GREASE to the caliper
axles.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
• Install the brake pads.
• Apply SUZUKI SILICONE GREASE to the O-ring.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
• Temporarily tighten the brake pad mounting pin (1).
• Install the rear wheel. Refer to "Rear Wheel Assembly
Removal and Installation" in Section 2D (Page 2D-11).
• Tighten the brake pad mounting pin (1) to the
specified torque.
Tightening torque
Rear brake pad mounting pin (a): 17 N·m (1.7 kgf-
m, 12.5 lbf-ft)
• Set the brake hose end between the hose stoppers,
then tighten the brake hose union bolt (2) to the
specified torque.
CAUTION
!
The seal washers should be replaced with
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
• Refill brake fluid and bleed air from the brake system.
Refer to "Brake Fluid Replacement" in Section 4A
(Page 4A-5).

Rear Brake Caliper Disassembly and Assembly

Refer to "Rear Brake Caliper Removal and Installation"
(Page 4C-2).
IA02J1430007-01
Disassembly
1) Remove the brake pad. Refer to "Rear Brake Pad
Replacement" (Page 4C-1).
2) Remove the spring (1).
1
3) Remove the caliper bracket (2) from the caliper.
IA02J1430008-01
4) Remove the boots (3) and (4).
1
(a)
2
3
2
(a)
IA02J1430021-01
BA02J24306005
1
IA02J1430009-01
4
IA02J1430010-02