Power Unit - Siemens SINAMICS DCM Operating Instructions Manual

Connecting
6.9 Assignment of terminals and connectors
6.9.1

Power unit

Table 6- 16 Connection system for the power connections 1U1, 1V1, 1W1, 1C1, 1D1
Units
60 A - 850 A
900 A - 1200 A
1500 A - 2000 A
2200 A - 3000 A
Handling the contact surfaces of busbar connections:
All contact surfaces must be clean and may not be damaged.
Busbars manufactured out of Cu, Al, Al-Mg-Si:

The contact surfaces should be bare metal (e.g. use a file brush, abrasive stone). Use separate brushes for Cu and Al,
mark appropriately
Immediately apply acid-free Vaseline (for example, Shell 8422) to aluminum busbars. Apply the appropriate grease to
the contact points of the Al busbars approx. 10 mm beyond the contact surface.
Do not apply grease to copper busbars.
Nickel-plated copper busbars:

Wipe the contact surfaces with a clean, dry cloth If the nickel-plated surfaces are slightly oxidized, then remove these
oxide layers before bolting. It is not permissible to use a steel brushes or similar.
Note:
The clearances required between the power connections (12.7 mm / 1/2 ") must not be fallen below. Otherwise, insulating
elements must be inserted.
Table 6- 17 Terminal type, power connections for 15 A and 30 A units
Type
Connection capacity
Stripped length
Tightening torque
Table 6- 18 Terminal type, power connections for units of 60 A and above
Units
60 - 210 A
280 A
152
Connections 1U1, 1V1, 1W1
Cable, busbars
Cable, busbars
Cable, busbars
Busbars
KDS 10 PC board terminal
Rigid/flexible/conductor sizes (mm
Flexible with end sleeve with/without plastic sleeve: 0.5-10/0.5-10 mm
12 mm
1.2 - 1.5 Nm
Data
1U1, 1V1, 1W1: 3x20 mm aluminum busbar, through hole for M8
1C1, 1D1: 5x20 mm aluminum busbar, through hole for M8
Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 2×95 mm
Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm
Tightening torque for protective conductor: 25 Nm
1U1, 1V1, 1W1: 3x20 mm copper busbar, through hole for M8
1C1, 1D1: 5x20 mm copper busbar, through hole for M8
Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 2×95 mm
Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm
Tightening torque for protective conductor: 25 Nm
permissible connection type
Connections 1C1, 1D1
Cable, busbars
Busbars
Cable, busbars
Busbars
/mm /AWG): 0.5-16 / 0.5-10 / 20-6
2 2
2
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Operating Instructions, 1.2012, C98130-A7066-A1-05-7619
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SINAMICS DCM DC Converter