Suzuki SY413 Service Manual page 2016

DIRECT CLUTCH
1. Direct clutch washer
2. Direct clutch drum
3. Inner seal
4. Direct clutch piston
5. Outer seal
6. Return spring assembly
7. Return spring seat
8. Spring seat snap ring
9. Clutch plate
10. Clutch disc
11. Clutch flange
12. Clutch plate snap
1. Snap ring
2. Clutch flange
1. Flange
1. Direct clutch
drum
2. Spring seat
snap ring
3. Press
Preliminary Check
Check direct clutch clearance before disassembly.
For checking clearance, measure height between snap ring and
clutch flange by using vernier as shown in figure. If height is within
specification, it means that clutch clearance is within specification.
If height is out of specification, replace clutch discs or plates with
new ones.
Height "a": 2.49 – 3.06 mm (0.098 – 0.120 in.)
Removal
1) Remove clutch plate snap ring.
2) Remove clutch flange, discs and plates.
3) Remove spring seat snap ring.
Compress piston return springs by using special tool and then
remove snap ring.
CAUTION:
Do not compress spring seat too much. Excessive
compression may cause to spring seat to become dis-
torted.
Special Tool
(A): 09926-98310
AUTOMATIC TRANSMISSION (3 A/T) 7B-77