Suzuki SY413 Service Manual page 1847

7A-22 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. Input shaft
2. R bearing
3. Bearing puller
1. Input shaft
2. 5th gear spacer
3. L bearing
4. 4th gear
5. Bearing puller
(Place flat side up)
1. Circlip
2. High speed synchronizer sleeve
1. Input shaft
2. High speed synchronizer
sleeve & hub assembly
3. 3rd gear
4. Puller (Place flat side up)
3) Install countershaft L bearing cup into case bore by tapping it
with plastic hammer lightly.
INPUT SHAFT ASSEMBLY
Disassembly
1) Remove input shaft R bearing by using bearing puller and
press.
2) Drive out 5th gear spacer, L bearing and 4th gear all at once by
using puller and press.
CAUTION:
D To avoid gear tooth from being damaged, support
it at flat side of bearing puller.
D Stop press work in the middle way and take out 5th
gear bush to prevent it from being compressed and
then continue to remove bearing with gear.
3) Take out 4th gear needle bearing and high speed synchronizer
ring.
4) Using special tool, remove circlip.
NOTE:
For smooth removal of circlip, it is recommended to correct
tool tips to be flat.
Special Tool
(A): 09900-06107
5) Drive out high speed synchronizer sleeve & hub assembly to-
gether with 3rd gear by using puller and press.
CAUTION:
Make sure to use flat side of puller to avoid causing
damage to 3rd gear tooth.
6) Take out 3rd gear needle bearing from shaft.
7) Disassemble synchronizer sleeve & hub assembly.