Parts Having Service Lives - Mitsubishi Electric MR-J4-TM Instruction Manual

Servo amplifier melservo-j4
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2. INSTALLATION
(3) Check that the connector is securely connected to the servo amplifier.
(4) Check that the wires are not coming out from the connector.
(5) Check for dust accumulation on the servo amplifier.
(6) Check for unusual noise generated from the servo amplifier.
(7) Make sure that the emergency stop circuit operates properly such that an operation can be stopped
immediately and a power is shut off by the emergency stop switch.

2.5 Parts having service lives

Service lives of the following parts are listed below. However, the service lives vary depending on operation
and environment. If any fault is found in the parts, they must be replaced immediately regardless of their
service lives. For parts replacement, please contact your local sales office.
(1) Smoothing capacitor
The characteristic of smoothing capacitor is deteriorated due to ripple currents, etc. The life of the
capacitor greatly depends on ambient temperature and operating conditions. The capacitor will reach
the end of its life in 10 years of continuous operation in air-conditioned environment (ambient
temperature of 40 ˚C or less).
(2) Relays
Contact faults will occur due to contact wear arisen from switching currents. Relays reach the end of
their lives when the power has been turned on, forced stop by EM1 (Forced stop 1) has occurred, and
sudden stop command from controller has been executed 100,000 times in total, or when the STO has
been turned on and off 1,000,000 times while the servo motor is stopped under servo-off state.
However, the lives of relays may depend on the power supply capacity.
(3) Servo amplifier cooling fan
The cooling fan bearings reach the end of their life in 10,000 hours to 30,000 hours. Normally, therefore,
the cooling fan must be replaced in a few years of continuous operation as a guideline. It must also be
changed if unusual noise or vibration is found during inspection.
The life indicates under the yearly average ambient temperature of 40 ˚C, free from corrosive gas,
flammable gas, oil mist, dust and dirt.
Part name
Smoothing capacitor
Number of power-on, forced stop by EM1 (Forced
stop 1), and sudden stop command from
Relay
controller: 100,000 times
Number of on and off for STO: 1,000,000 times
Cooling fan
10,000 hours to 30,000 hours (2 years to 3 years)
Absolute position battery
2 - 5
Life guideline
10 years
Refer to section 12.2.

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