Mitsubishi Electric MELSERVO MR-J3-xT Manuals

Manuals and User Guides for Mitsubishi Electric MELSERVO MR-J3-xT. We have 1 Mitsubishi Electric MELSERVO MR-J3-xT manual available for free PDF download: Instruction Manual

Mitsubishi Electric MELSERVO MR-J3-xT Instruction Manual (471 pages)

Servo Amplifier

Brand: Mitsubishi Electric | Category: Amplifier | Size: 14.76 MB

Table of Contents
15
Functions and Configuration
23
Introduction
23
Features of CC-Link Communication Functions
23
Function Block Diagram
24
System Configuration
27
Servo Amplifier Standard Specifications
29
Function List
31
Model Code Definition
33
Combination with Servo Motor
34
Structure
35
Parts Identification
35
Removal and Reinstallation of the
40
Configuration Including Auxiliary Equipment
43
Selection of Operation Method
49
Installation
51
Installation Direction and Clearances
51
Keep out Foreign Materials
53
Cable Stress
53
Inspection Items
54
Parts Having Service Lives
54
CC-Link Communication Functions
55
Communication Specifications
55
System Configuration
56
Configuration Example
56
Wiring Method
57
Station Number Setting
59
Communication Baud Rate Setting
60
Occupied Station Count Setting
60
Functions
61
Function Block Diagram
61
Servo Amplifier Setting
62
I/O Signals (I/O Devices) Transferred To/From the PLC CPU
63
I/O Signals (I/O Devices)
63
Detailed Explanation of I/O Signals
66
Monitor Codes
76
Instruction Codes (Rwwn+2 Rwwn+3)
77
Answer Codes (Rwrn+2)
84
Setting the CN6 External Input Signals
85
Data Communication Timing Charts
87
Monitor Codes
87
Instruction Codes
89
Remote Register-Based Position/Speed Setting
91
Function-By-Function Programming Examples
94
System Configuration Example
94
Reading the Servo Amplifier Status
95
Writing the Operation Commands
96
Reading the Data
97
Writing the Data
100
Operation
103
Continuous Operation Program Example
106
System Configuration Example When 1 Station Is Occupied
106
Program Example When 1 Station Is Occupied
107
System Configuration Example When 2 Stations Are Occupied
108
Program Example When 2 Stations Are Occupied
109
Signals and Wiring
111
Input Power Supply Circuit
112
I/O Signal Connection Diagram
117
Explanation of Power Supply System
118
Signal Explanations
118
Power-On Sequence
119
CNP1, CNP2, CNP3 Wiring Method
121
Connectors and Signal Arrangements
128
Signal (Device) Explanation
129
I/O Devices
129
Input Signals
132
Output Signals
132
Power Supply
133
Detailed Description of Signals (Devices)
133
Forward Rotation Start Reverse Rotation Start Temporary Stop/Restart
133
Movement Finish Rough Match in Position
134
Torque Limit
136
Alarm Occurrence Timing Chart
137
Interface
138
Internal Connection Diagram
138
Detailed Description of Interfaces
139
Source I/O Interfaces
141
Treatment of Cable Shield External Conductor
142
Connection of Servo Amplifier and Servo Motor
143
Connection Instructions
143
Power Supply Cable Wiring Diagrams
144
Servo Motor with Electromagnetic Brake
151
Safety Precautions
151
Timing Charts
152
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
154
Grounding
155
Startup
157
Switching Power on for the First Time
157
Startup Procedure
157
Wiring Check
158
Surrounding Environment
159
Startup
160
Power on and off Procedures
160
Stop
160
Test Operation
161
Parameter Setting
162
Point Table Setting
163
Actual Operation
163
Servo Amplifier Display
164
Automatic Operation Mode
166
What Is Automatic Operation Mode
166
Automatic Operation Using Point Table
168
Remote Register-Based Position/Speed Setting
178
Manual Operation Mode
182
JOG Operation
182
Manual Pulse Generator
183
Manual Home Position Return Mode
185
Outline of Home Position Return
185
Dog Type Home Position Return
188
Count Type Home Position Return
190
Data Setting Type Home Position Return
192
Stopper Type Home Position Return
193
Home Position Ignorance (Servo-On Position Defined as Home Position)
195
Dog Type Rear End Reference Home Position Return
196
Count Type Front End Reference Home Position Return
198
Dog Cradle Type Home Position Return
200
Dog Type First Z-Phase Reference Home Position Return
202
Dog Type Front End Reference Home Position Return Method
204
Dogless Z-Phase Reference Home Position Return Method
206
Home Position Return Automatic Return Function
208
Automatic Positioning Function to the Home Position
209
Roll Feed Display Function in Roll Feed Mode
210
Absolute Position Detection System
211
Parameters
215
Basic Setting Parameters (No.pa )
215
Parameter List
215
Parameter Write Inhibit
216
Selection of Command System
217
Selection of Regenerative Option
217
Using Absolute Position Detection System
218
Follow-Up for Absolute Value Command System in Incremental System
218
Feeding Function Selection
219
Electronic Gear
220
In-Position Range
222
Torque Limit
223
Selection of Servo Motor Rotation Direction
224
Encoder Output Pulse
224
Gain/Filter Parameters (No. PB )
226
Parameter List
226
Detail List
227
Extension Setting Parameters (No. PC )
234
Parameter List
234
Detail List
235
S-Pattern Acceleration/Deceleration
240
Alarm History Clear
241
Rough Match Output
241
Software Limit
241
I/O Setting Parameters (No. PD )
242
Parameter List
242
Detail List
243
MR Configurator
251
Specifications
251
System Configuration
251
Station Selection
253
Parameters
254
Point Table
256
Device Assignment Method
258
Test Operation
262
Jog Operation
262
Positioning Operation
264
Motor-Less Operation
267
Output Signal (DO) Forced Output
268
Single-Step Feed
269
Alarm
272
Alarm Display
272
Batch Display of Data at Alarm Occurrence
273
Alarm History
275
Parameter Unit (Mr-Pru03)
277
External Appearance and Key Explanations
278
Specifications
279
Outline Dimension Drawings
279
Connection with Servo Amplifier
280
Single Axis
280
Multidrop Connection
281
Display
283
Outline of Screen Transition
283
MR-PRU03 Parameter Unit Setting
284
Monitor Mode (Status Display)
285
Alarm/Diagnostic Mode
287
Parameter Mode
289
Point Table Mode
290
Test Operation Mode
291
Error Message List
295
General Gain Adjustment
297
Different Adjustment Methods
297
Adjustment on a Single Servo Amplifier
297
Adjustment Using MR Configurator
298
Auto Tuning
298
Auto Tuning Mode 1
298
Auto Tuning Mode Operation
300
Adjustment Procedure by Auto Tuning
301
Response Level Setting in Auto Tuning Mode
302
Manual Mode 1 (Simple Manual Adjustment)
303
Interpolation Mode
307
Differences between MELSERVO-J2-Super and MELSERVO-J3 in Auto Tuning
308
Special Adjustment Functions
309
Function Block Diagram
309
Adaptive Filter
309
Machine Resonance Suppression Filter
312
Advanced Vibration Suppression Control
314
Low-Pass Filter
318
Gain Changing Function
318
Applications
318
Function Block Diagram
319
Parameters
320
Gain Changing Operation
322
Troubleshooting
325
Trouble at Start-Up
325
Operation at Error Occurrence
326
CC-Link Communication Error
326
When Alarm or Warning Has Occurred
327
Alarms and Warning List
327
Remedies for Alarms
328
Remedies for Warnings
334
Point Table Error
336
Outline Drawings
337
Servo Amplifier
337
Connector for CN3
344
Characteristics
345
Overload Protection Characteristics
345
Power Supply Equipment Capacity and Generated Loss
347
Dynamic Brake Characteristics
350
Cable Flexing Life
352
Inrush Currents at Power-On of Main Circuit and Control Circuit
352
Options and Auxiliary Equipment
353
Cable/Connector Sets
353
Combinations of Cable/Connector Sets
353
Encoder Cable/Connector Sets
359
Motor Power Supply Cables
368
Motor Brake Cables
369
Regenerative Options
370
Brake Unit
379
Power Regeneration Converter
382
Power Regeneration Common Converter
385
External Dynamic Brake
390
Battery MR-J3BAT
394
Heat Sink Outside Mounting Attachment (MR-J3ACN)
395
Recommended Wires
398
Fuse Breakers, Fuses, Magnetic Contactors
402
Power Factor Improving DC Reactor
403
Power Factor Improving Reactors
404
Relays (Recommended)
405
Surge Absorbers (Recommended)
405
Noise Reduction Techniques
406
Leakage Current Breaker
412
EMC Filter (Recommended)
414
MR-HDP01 Manual Pulse Generator
416
Communication Function
419
Configuration
419
Communication Specifications
421
Communication Overview
421
Parameter Setting
422
Protocol
423
Transmission Data Configuration
423
Character Codes
424
Error Codes
425
Checksum
425
Time-Out Operation
426
Retry Operation
426
Initialization
427
Communication Procedure Example
427
Command and Data No. List
428
Read Commands
428
Write Commands
432
Detailed Explanations of Commands
435
Data Processing
435
Status Display
437
Parameters
438
External I/O Signal Statuses (DIO Diagnosis)
441
Device ON/OFF
446
Disable/Enable of I/O Devices (DIO)
447
Input Devices ON/OFF (Test Operation)
448
Test Operation Mode
449
Alarm History
455
Current Alarm
456
Point Table
457
Servo Amplifier Group Designation
463
Other Commands
464
Appendix
465
App 1. Parameter List
465
App 2. Signal Layout Recording Paper
467
App 3. Twin Type Connector: Outline Drawing for 721-2105/026-000(WAGO)
468
App 4. Combination of Servo Amplifier and Servo Motor
469

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Mitsubishi Electric MELSERVO MR-J3-xT Instruction Manual (471 pages)

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