Magnetek Impulse VG+ series 4 Manuals

Manuals and User Guides for Magnetek Impulse VG+ series 4. We have 6 Magnetek Impulse VG+ series 4 manuals available for free PDF download: Instruction Manual, Technical Manual, Product Manual, Installation Manual, Quick Start Manual

Magnetek Impulse VG+ series 4 Technical Manual (256 pages)

Adjustable Frequency/Vector Crane Controls

Brand: Magnetek | Category: Controller | Size: 5 MB

Table of Contents
5
Introduction
10
How to Use this Manual
11
General Information
12
Assessing the System Requirements
12
Assessing the VFD Environment
12
Specifications
13
AC Reactor Specifications
16
S4IF Interface Board Specifications
18
S4I and S4IO Option Card Specifications
18
Installation
19
Choosing a Location
19
System Components
20
Standard Components
20
Optional VFD Components
20
As-Required VFD Components
20
Required Control Components
20
Long-Time Storage and Capacitor Reforming Procedure
21
Capacitor Storage and Reforming Process
21
Capacitor Reforming Procedure
21
Installation Orientation
23
Installing the VFD (Recommended Clearances)
23
Installing the VFD (Side-By-Side)
24
VFD Derating Data
25
Temperature Derating
25
Ip00/Open-Chassis Enclosure
25
Side-By-Side Mounting
25
Altitude Derating
25
Dimensions (Ip00/Open Chassis)
26
Wiring
30
Wiring Practices
30
Suggested Circuit Protection and Wire Size
33
Power Circuit Wiring
36
Main Circuit Connection Diagram
37
Terminal Block Configuration
40
Grounding
42
Insulation Barrier
43
Interface Board (S4IF)
44
DIP Switches and Jumper Locations
44
DIP Switch Functions
45
Sinking/Sourcing Mode for Safe Disable Inputs
45
Control Circuit Terminals
46
Interface Board (S4IF) Terminal Diagrams
47
Safe Torque off
48
Wiring the Encoder Circuit
49
Encoder Circuit Wiring Procedures
49
Encoder Wiring Diagrams and Information
50
Getting Started
51
Overview
51
Checks before Powering
51
Precautions
51
Using the Keypad
51
Keypad LED and Button Functions
52
Parameters
53
Parameter Modes
53
Operation Mode
53
Programming Mode
53
Auto-Tuning Mode
53
Modified Parameters Mode
53
Menu Structure
54
Initialization Setup
56
Parameter Access Level (A01-01)
56
Control Method (A01-02)
56
X-Press Programming
57
Motion (A01-03)
57
Speed Reference (A01-04)
57
Parameters Changed by X-Press Programming
59
Initialize Parameters (A01-05)
62
Password Entry (A01-06)
62
User Parameters (A02-01 through 32)
63
Auto-Tuning
64
Standard Auto-Tune (T01-01 = 0)
65
Non-Rotational Auto-Tune (T01-01 = 1)
66
Terminal Resistance Auto-Tune (T01-01 = 2)
66
Non-Rotational 2 Auto-Tune (T01-01 = 4)
67
Programming Advanced Features
68
Speed Parameters
68
Speed References
68
Reference Limits
70
Run/Reference Source
71
Stop Method
72
Decel to Stop (B03-03=0)
72
Coast to Stop (B03-03=1)
73
Decel W/Timer (B03-03=4)
73
Motor Rotation Change
74
Zero-Speed Operation
74
Input Scan Time
74
Run Select
75
Acceleration/Deceleration
77
Accel/Decel Time Switching Frequency
78
Jump Frequencies
79
Field Forcing
80
Special Functions
81
Quick Stop
82
Reverse Plug Simulation
83
Micro-Speed
84
End of Travel Limits
85
Phantom Stop
86
Load Sharing/Torque Following
86
Load Sharing Setup Example
87
Klixon
87
Hook Height Measurement
88
Electronic Programmable Limit Switches (EPLS)
89
Lower Limit/Upper Limit Bypass MFDI
90
Load Float
92
Load Check II
92
V/F Operation (A01-02 = 00)
92
OLV and FLV Operation (A01-02 = 02 and 03)
92
Load Check II Set up (C05-01 = 09)
93
Clearing a Load Check Alarm (LC)
94
Swift-Lift™ & Ultra-Lift
95
Swift-Lift
95
Ultra-Lift
95
Adaptive Ultra-Lift
95
Configuring the Swift-Lift & Ultra-Lift Function
97
Torque Limit
98
Anti-Shock
100
Load Brake Hoist (VG+)
102
Emergency Lift (VG+)
106
Emergency Lift Setup Instructions
106
Digital Input (DI-A3, S4I, or S4IO) Option Card Setup
108
Weight Measurement
109
System Tare and Calibration for Weight Measurement
110
Setting up U01-29 to Display Actual Weight
110
Weight Measurement Design Considerations
110
Slack Cable Detection
111
Snap Shaft Detection
112
Set up
112
Brake Delay Timers
113
Timer Function
113
Maintenance Timer
114
Load Share
114
Inch Control
115
Index Control
116
Tuning
118
DC Injection
118
Motor Slip Compensation
119
Torque Compensation
119
Automatic Speed Regulator (ASR) Tuning
120
Adjusting the ASR Parameters in FLV
121
Solving Problems During ASR Setup
121
Flux Vector (FLV)
122
Torque Control
123
Speed/Torque Control Switching
124
Dwell
125
S-Curve Acceleration/Deceleration
126
Carrier Frequency
127
Hunting Prevention
128
Motor Parameters
129
Voltage/Frequency Pattern
129
Motor Setup
135
Test Mode Configuration
136
Option Card Parameters
137
Encoder Feedback (PG-X3) Option Card Setup
137
Analog Input (AI-A3) Option Card Setup
139
Analog Output (AO-A3) Option Card Setup
139
Digital Output (DO-A3 or S4IO) Option Card Setup
141
Profibus-DP (SI-P3) Option Card Setup
143
Ethernet/Ip (SI-EN3) and Modbus TCP/IP (SI-EM3) Option Card Setup
145
Terminal Parameters
147
Digital Inputs
147
F1 and F2 Keys Function Selection
150
Digital Outputs
151
Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)
155
External Fault Response Selection
157
Analog Inputs
158
Analog Outputs
161
Serial Communication Setup
163
Pulse Train Input/Output
165
Protection Parameters
166
Motor Overload
166
Power Loss Ride Thru
167
Stall Prevention
168
Speed Agree
169
Test Mode
171
Torque Detection
171
Hardware Protection
175
Automatic Fault Reset
177
Fault Latch Selection
179
Keypad Parameters
180
Monitor Selection
180
Keypad Key Selection
183
Maintenance History
186
Copy Function
187
Monitor Parameters
189
Troubleshooting
196
Troubleshooting the VFD
196
Maintenance and Inspection
196
Troubleshooting Encoder Related Faults
210
Fault Code: DEV-Speed Deviation Fault
210
Definition
210
Corrective Action
210
Fault Code: PGO-X-S/PGO-X-H-Pulse Generator Signal Fault
211
Definition
211
Corrective Action
211
Fault Code: BE1-Rollback Fault
212
Definition
212
Correction Action
212
Fault Code: BE2-Torque Proving Fault
212
Corrective Action
212
Fault Code: BE3-Brake Release Fault
213
Definition
213
Corrective Action
213
Alarm Code: BE6-Brake Proving Alarm
214
Definition
214
Corrective Action
214
Alarm Code: BE8-Brake Slipping Alarm
215
Definition
215
Corrective Action
215
Fault Code: OC-Over Current Fault
216
Definition
216
Corrective Action
216
Fault Display and Corrective Actions at Auto-Tuning
217
Troubleshooting Option Card Related Faults
219
VFD-Side Error Codes
219
Copy Function Related Faults
222
Tasks, Errors, and Troubleshooting
222
Power Section Check
223
Power off Checks
223
S4IF Replacement Procedure
225

Magnetek Impulse VG+ series 4 Instruction Manual (276 pages)

Adjustable Frequency Crane Controls

Brand: Magnetek | Category: Controller | Size: 4 MB

Product Safety Information
3
DANGER, WARNING, CAUTION, and NOTE Statements
4
Service Information
5
Table of Contents
7
Chapter 1: Introduction

13
- How to Use this Manual
  16
- Introduction
  17
Chapter 2: Installation

27
Chapter 3: Wiring

41
Chapter 4: Getting Started

67
- Overview
  69
  - Checks before Powering
    69
  - Precautions
    69
- Using the Keypad
  70
  - Keypad LED and Button Functions
    71
  - Parameters
    72
  - Parameter Modes
    73
  - Initialization Set-Up
    75
    
    Parameter Access Level (A01-01)
    75
    
    Control Method Selection (A01-02)
    75
    
    X-Press Programming
    76
    
    Motion (A01-03)
    76
    
    Speed Reference (A01-04)
    76
    
    Initialize Parameters (A01-05)
    81
    
    Password Entry (A01-06)
    81
    
    User Parameters (A02-01 through 32)
    82
- Auto-Tuning
  83
Chapter 5: Programming Advanced Features

87
- Introduction
  89
- Application
  89
  - Preset Reference
    89
  - Reference Limits
    91
  - Sequence/Reference Source
    92
    
    Stop Method
    93
    
    Decel to Stop (B03-03=0)
    93
    
    Coast to Stop (B03-03=1)
    94
    
    Decel W/Timer (B03-03=4)
    94
    
    Motor Rotation Change
    95
    
    Zero-Speed Operation
    95
    
    Input Scan Time
    95
    
    LO/RE Run Select
    95
  - Acceleration/Deceleration
    98
  - Accel/Decel Time Switching Frequency
    99
  - Jump Frequencies
    99
- Special Functions
  101
  - Quick Stop
    102
  - Reverse Plug Simulation
    103
  - Micro-Speed
    104
  - End of Travel Limits
    105
  - Phantom Stop
    106
  - Load Sharing/Torque Following - 2 or more Mechanically Coupled Motors
    106
  - Klixon
    107
  - Hook Height Measurement
    108
  - Electronic Programmable Limit Switches (EPLS)
    109
  - Lower Limit/Upper Limit Bypass MFDI
    110
  - Load Float
    112
  - Load Check II
    112
    
    V/F Operation (A01-02 = 00)
    112
    
    OLV and FLV Operation (A01-02 = 02 and 03)
    113
    
    Load Check II Set up (C05-01 = 09)
    113
  - Swift-Lift™ & Ultra-Lift
    116
    
    Swift-Lift
    116
    
    Ultra-Lift
    116
    
    Adaptive Ultra-Lift
    116
    
    Configuring the Swift-Lift & Ultra-Lift Function
    118
  - Torque Limit
    119
  - Anti-Shock
    121
  - No-Load Brake Hoist (VG+)
    123
  - E-Lift (VG+)
    127
  - Digital Input Option Set-Up (DI-A3 and S4IO)
    129
  - Weight Measurement
    130
    
    System Tare and Calibration for Weight Measurement
    131
    
    Setting up U01-29 to Display Actual Weight
    131
    
    Weight Measurement Design Considerations
    131
  - Slack Cable Detection
    132
  - Snap Shaft Detection
    134
  - Brake Delay Timers
    135
  - Timer Function
    135
  - Maintenance Timer
    136
  - Inching Control
    137
  - Index Function
    138
- Tuning
  141
  - DC Injection
    141
  - Motor Slip Compensation
    142
  - Torque Compensation
    142
  - Automatic Speed Regulator (ASR) Tuning
    143
  - Torque Control
    147
    
    Speed/Torque Control Switching
    148
  - S-Curve Acceleration/Deceleration
    151
  - Carrier Frequency
    152
  - Hunting Prevention
    153
- Motor Parameters
  154
  - Voltage/Frequency Pattern
    154
  - Motor Set-Up
    159
  - Test Mode Configuration
    160
- Option Card Parameters
  161
- Terminal Parameters
  172
  - Digital Inputs
    172
  - F1 and F2 Keys Function Selection
    175
  - Digital Outputs
    176
  - Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)
    180
  - Analog Inputs
    183
  - Analog Outputs
    186
  - Serial Communication Set-Up
    188
  - Pulse Train Input/Output
    190
- Protection Parameters
  191
  - Motor Overload
    191
  - Power Loss Ride Thru
    192
  - Stall Prevention
    193
  - Speed Agree
    195
  - Test Mode
    197
  - Torque Detection
    198
  - Hardware Protection
    201
  - Automatic Fault Reset
    204
  - Fault Latch Selection
    206
- Operator Parameters
  207
  - Monitor Selection
    207
  - Keypad Key Selection
    210
  - Maintenance History
    213
  - Copy Function
    214
- Monitor Parameters
  217
Chapter 6: Troubleshooting

223

Magnetek Impulse VG+ series 4 Technical Manual (248 pages)

Adjustable Frequency/Vector Crane Controls

Brand: Magnetek | Category: DC Drives | Size: 6 MB

Table of Contents
5
Introduction
8
How to Use this Manual
9
General Information
10
Assessing the System Requirements
10
Assessing the VFD Environment
10
Specifications
11
VFD Specifications
11
AC Reactor Specifications
14
Interface Board (S4IF) Specifications
16
S4I and S4IO Option Card Specifications
16
Installation
17
Environmental Requirements
17
System Components
18
Standard Components
18
Optional Components
18
As-Required Components
18
Required Control Components
18
Long-Term Storage and Capacitor Reforming
19
Capacitor Reforming Procedure
19
Installation Orientation
21
Recommended Installation Clearances
21
Optional Side-By-Side Installation
22
VFD Derating
23
Temperature Derating
23
Altitude Derating
23
Dimensions (Ip00/Open-Chassis)
24
Wiring
28
Wiring Practices
28
Suggested Circuit Protection and Wire Size
31
Power Circuit Wiring
34
Power Circuit Connection Diagrams
35
Power Circuit Terminal Block Diagrams
38
Insulation Barrier
40
Grounding
41
Interface Board (S4IF)
42
Terminal Block, DIP Switch, and Jumper Diagrams
42
DIP Switch Functions
43
Sinking/Sourcing Mode for Safe Disable Inputs
43
Control Circuit Wiring
44
Control Circuit Terminal Block Diagrams
45
Sinking/Sourcing for Digital Inputs (24 VDC Only)
46
Safe Disable and Safe Torque off
47
Encoder Circuit
48
Encoder Circuit Specification and Wiring Procedure
48
Encoder Wiring Diagram
49
Getting Started
50
Overview
50
Checks before Powering
50
Precautions
50
Using the Keypad
50
Keypad LED and Button Functions
51
Parameters
52
Parameter Menus
52
Menu Structure
53
Initial Setup
55
Auto-Tuning
63
Standard Auto-Tune (T01-01 = 0)
64
Non-Rotational 1 Auto-Tune (T01-01 = 1)
64
Terminal Resistance Auto-Tune (T01-01 = 2)
65
Non-Rotational 2 Auto-Tune (T01-01 = 4)
65
Programming Advanced Features
66
Speed Parameters
66
Speed References
66
Reference Limits
68
Run/Reference Source
69
Stop Method
70
Motor Rotation Change
72
Zero-Speed Operation
72
Input Scan Time
72
Run Select
73
Acceleration/Deceleration
75
Accel/Decel Time Switching Frequency
76
Jump Frequencies
77
Field Forcing
77
Special Functions
78
Quick Stop
79
Reverse Plug Simulation
80
Micro-Speed
81
End of Travel Limits
82
Phantom Stop
82
Load Share (Torque Following)
83
Klixon
83
Hook Height Measurement
84
Electronic Programmable Limit Switches (EPLS)
85
Upper/Lower Limit Bypass
86
Load Float 2
88
Load Check II
88
Swift-Lift™ & Ultra-Lift
91
Torque Limit
94
Anti-Shock
96
Load Brake Hoist
98
Emergency Lift
102
Digital Input (DI-A3, S4I, or S4IO) Option Card Setup
104
Weight Measurement
105
Slack Cable Detection
107
Snap Shaft Detection
108
Brake Delay Timers
109
Timer Function
109
Maintenance Timer
110
Load Share
110
Inch Control
111
Index Control
112
Tuning
114
DC Injection Braking
114
Motor Slip Compensation
115
Torque Compensation
115
Automatic Speed Regulator (ASR) Tuning
116
Torque Control
119
Dwell
121
S-Curve Acceleration/Deceleration
122
Carrier Frequency
123
Hunting Prevention
124
Motor Parameters
125
Voltage/Frequency (V/F) Pattern
125
Motor Setup
130
Test Mode Configuration
131
Option Card Parameters
132
Encoder Feedback (PG-X3) Option Card Setup
132
Analog Input (AI-A3) Option Card Setup
134
Analog Output (AO-A3) Option Card Setup
134
Digital Output (DO-A3 or S4IO) Option Card Setup
136
Profibus-DP (SI-P3) Option Card Setup
138
Ethernet/Ip (SI-EN3), PROFINET (SI-EP3), and Modbus TCP/IP (SI-EM3) Option Card Setup
140
Control I/O Parameters
141
Digital Inputs
141
F1 and F2 Keys Function Selection
145
Digital Outputs
146
Analog Inputs
152
Analog Outputs
155
Serial Communication
157
Pulse Train Input/Output
159
Protection Parameters
160
Motor Overload
160
Power Loss Ride Thru
161
Stall Prevention
162
Speed Agree
163
Test Mode
165
Torque Detection
165
Hardware Protection
169
Automatic Fault Reset
171
Fault Latch
173
Keypad and VFD Configuration
174
Monitor Selection
174
VFD and Keypad Selection
177
Maintenance History
180
Copy Function
181
Monitors
183
Troubleshooting
190
Troubleshooting the VFD
190
Maintenance and Inspection
190
Troubleshooting Encoder and Brake Faults and Alarms
204
DEV-Speed Deviation Fault
204
PGO-X-S/PGO-X-H-Pulse Generator Signal Fault
205
BE1-Rollback Fault
206
BE2-Torque Proving Fault
206
BE3-Brake Release Fault
207
BE6-Brake Proving Alarm
208
BE8-Brake Slipping Alarm
209
OC-Over Current Fault
209
Auto-Tuning Errors
210
Option Card Faults
212
Copy Function Errors
215
Power Section Check
216
Interface Board (S4IF) Replacement Procedure
217
Appendix A: Parameter Listing
219
Appendix B: Standards Compliance
238

Magnetek Impulse VG+ series 4 Product Manual (54 pages)

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Magnetek Impulse VG+ series 4 Quick Start Manual (3 pages)

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