Magnetek IMPULSE G+ 4 Series Installation Manual
Analog monitor
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Also See for IMPULSE G+ 4 Series:
- Instruction manual (276 pages) ,
- Technical manual (256 pages) ,
- Quick start manual (3 pages)
Related Manuals for Magnetek IMPULSE G+ 4 Series
Summary of Contents for Magnetek IMPULSE G+ 4 Series
- Page 1 Analog Monitor Installation Manual August 2011 Part Number: 144-23919 © Copyright 2011 Magnetek...
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Page 2: Preface And Safety
Any warnings provided by Magnetek must be promptly provided to the end user. Magnetek offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Magnetek manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. -
Page 3: Registered Trademarks
Terms ® Drive: IMPULSE •G+/VG+ Series 4 ® Option: IMPULSE •G+/VG+ Series 4 Option Analog Monitor AO-A3 Registered Trademarks Trademarks are the property of their respective owners. Supplemental Safety Instructions Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes. -
Page 4: General Safety
Do not modify the drive or option circuitry. Failure to comply could result in damage to the drive or option and will void warranty. Magnetek is not responsible for any modification of the product made by the user. This product must not be modified. -
Page 5: Product Overview
2. Product Overview About This Product The Analog Monitor Option AO-A3 allows the user to expand the number of available analog outputs to monitor drive performance. The option uses drive parameter settings and the output signal gain and bias to assign functions to output terminals V1 and V2. -
Page 6: Option Package Contents
3. Receiving Please perform the following tasks upon receiving the option: • Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt. • Verify receipt of the correct model by checking the model number printed on the option nameplate (refer to Figure 1 on page 7 for more information). -
Page 7: Option Components
4. Option Components DO-A3 Option <1> NOTICE: Do not adjust the potentiometers on the option. The potentiometers are factory set and may change the voltage output characteristics and cause output signal inaccuracy if misadjusted. <2> The ground wires provided in the option shipping package must be connected during installation. Figure 1: Analog Monitor AO-A3 Option Components Terminal Block TB1 Figure 2: Terminal Block B1... -
Page 8: Installation Procedure
5. Installation Procedure Section Safety D A N G E R Electric Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. - Page 9 N O T I C E Damage to Equipment Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Never shut the power off while the drive is running or outputting voltage. Failure to comply may cause the application to operate incorrectly or damage the drive.
- Page 10 Prior to Installing the Option Prior to installing the option, wire the drive, make the necessary connections to the drive terminals, and verify that the drive functions normally. Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive. Figure 3 shows an exploded view of the drive with the option and related components for reference.
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Page 11: Installing The Option
Installing the Option Refer to the instructions below to install the option. 1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the digital operator (D) and front covers (C, E). Refer to the Quick Start Guide packaged with the drive for directions on removing the front covers. - Page 12 2. Insert the option card (B) into the CN5-A (J), CN5-B (K), or CN5-C (L) connector located on the drive and fasten it into place using one of the included screws (G). Figure 5: Insert the Option Card IMPULSE®•G+/VG+ Series 4 Analog Monitor Installation Manual August 2011 1-12...
- Page 13 3. Connect one end of the ground wire (H) to the ground terminal (I) using one of the remaining screws (G). Connect the other end of the ground wire (H) to the remaining ground terminal and installation hole on the option (B) using the last remaining provided screw (G). Figure 6: Connect the Ground Wire NOTE: 1.
- Page 14 4. Prepare and connect the wire ends as shown in Figure 7 and Figure 8. Refer to Wire Gauges, Tightening Torques, and Crimp Terminals on page 18 to confirm that the proper tightening torque is applied to each terminal. Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals.
- Page 15 5. Wire the customer-supplied circuit to the terminal block on the option. Refer to Figure 9 for wiring instructions. Connection Diagram Refer to Table 3 on page 18 for a detailed description of the option board terminal functions. To ensure accurate control, use stable power supply for the voltage reference source. Figure 9: Option Connection Diagram N O T I C E Do not adjust the potentiometers on the option.
- Page 16 6. Route the option wiring. Depending on the drive model, some drives may require routing the wiring through the side of the front cover to the outside. In these cases, cut out the perforated openings on the left side of the drive front cover as shown in Figure 10-A and leave no sharp edges to damage wiring.
- Page 17 7. Replace and secure the front covers of the drive (C, E) and replace the digital operator (D). Figure 11: Replace the Front Covers and Digital Operator NOTE: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive.
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Page 18: Crimp Terminals
0.25 to 1.5 (24 to 16 AWG) Crimp Terminals Magnetek recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 2 for wiring to ensure proper connections. NOTE: Properly trim wire ends so loose wire ends do not extend from the crimp terminals. -
Page 19: Related Parameters
6. Related Parameters The following parameters are used to set up the drive for operation with the option. Set parameters as needed. Parameter setting methods can be found in the drive Quick Start Guide or Instruction Manual. Table 4: Related Parameters Parameter Display Description... -
Page 20: Troubleshooting
7. Troubleshooting Drive-Side Error Codes Table 5 lists the various fault codes related to the option. Refer to the drive Instruction Manual for further details on fault codes. Check the following items first when an error code occurs on the drive: •... -
Page 21: Interface Circuit
Digital Operator Display Fault Name Option Fault (CN5-C) Two of the same options are connected simultaneously. oFC02 Cause Possible Solution Same type of option connected to drive Use only compatible options. ports CN5-A, CN5-B, and CN5-C. Preventing Noise Interference Take the following steps to prevent erroneous operation caused by noise interference: •... -
Page 22: Specifications
8. Specifications Table 6: Option Specifications Items Specifications Model AO-A3 Analog Output 2 terminals Terminals Output signal voltage: -10 to 10 Vdc Voltage Output Output resolution: 11 bit plus sign (1/2048) Max. load current: 3 mA Ambient -10 °C to +60 °C (14 °F to 140 °F) Temperature Humidity 95% RH or lower with no condensation...