Magnetek IMPULSE G+ Series 3 Product Manual
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Magnetek IMPULSE G+ Series 3 Product Manual

Impulse g+ & vg+ series 3 to series 4
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Product Transition Guide
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IMPULSE
•G+ & VG+ Series 3 to
Series 4
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•G+ & VG+ Series 4 Transition Guide

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Summary of Contents for Magnetek IMPULSE G+ Series 3

  • Page 1 Product Transition Guide ® IMPULSE •G+ & VG+ Series 3 to Series 4 ® IMPULSE •G+ & VG+ Series 4 Transition Guide...
  • Page 2 Product Transition Guide ® IMPULSE •G+ & VG+ Series 4 Page Intentionally Left Blank IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 2 of 54 Magnetek, Inc.

  • Page 3: Table Of Contents

    Dimensions, Installation Space and Substitution Material ..........25 Drive Dimension Comparison ..................25 ® IMPULSE G+/VG+ Series 4 Drive Options ............27 Parameter Cross Reference ..................31 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 3 of 54 Magnetek, Inc.

  • Page 4: Overview

    – Consult Magnetek Service for conversion assistance. – If there is special software installed or parameters appear that are not mentioned in this document, contact your Magnetek representative. IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 4 of 54 Magnetek, Inc.
  • Page 5 • Refer to the instruction manual for questions about installation, parameter settings or detailed parameter/function descriptions. IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 5 of 54 Magnetek, Inc.

  • Page 6: Ratings Summary

    2033 2045 2047 230V, 3- 2058 2060 2071 2075 2085 2085 2115 2145 2145 2180 2215 2215 2283 2283 2346 2346 2415 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 6 of 54 Magnetek, Inc.

  • Page 7: Rated Drive Model

    4060 4075 4075 4091 4091 4112 4112 4150 4150 4180 4180 4216 4260 4260 4304 4304 4370 4370 4477 4450 4590 4605 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 7 of 54 Magnetek, Inc.

  • Page 8: Digital Operator Comparison

    •G + & VG+ Series 4 Operation “DRIVE” Operation Quick Setting “QUICK” Auto-Tuning Programming “ADV” Programming Modified Constants “VERIFY” Quick Settings Auto-Tuning “A.TUNE” Modified Constants Monitor Menu IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 8 of 54 Magnetek, Inc.

  • Page 9: Terminals

    DC reactor connection (+1, +2) (remove shorting bar) DC power supply input (+1, -) Braking unit connection (+3, -) — — Ground Terminal (10Ω or less) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 9 of 54 Magnetek, Inc.

  • Page 10: Control Circuit Terminals

    Reference) 0 to +10V (20kΩ) 0 to +10V (20kΩ) Analog Common Ground for shielded lines and E (G) E (G) option cards IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 10 of 54 Magnetek, Inc.
  • Page 11 Differential input, PHC isolation Receive (-) RS-485/422 Line Driver 115.2 kbps (max) Transmit (+) Differential output, PHC isolation Transmit (-) Shield connection IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 11 of 54 Magnetek, Inc.

  • Page 12: Terminal Size And Wire Gauge Comparison

    R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, -, +1, +2, B1, B2, 1.2 to 1.5 2023 12, 10 (Ground) Series 3 (10.6 to 13.3) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 12 of 54 Magnetek, Inc.
  • Page 13 (35.2 to 43.99) -, +1, +2 B1, B2 8 to 6 ─ Series 3 2058 (21.99) 4 to 5 (35.2 to 43.99) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 13 of 54 Magnetek, Inc.
  • Page 14 (159 to 204) Series 4 2115 18 to 23 B1, B2 4 to 2/0 ─ (159 to 204) 9 to 11 (79.7 to 97.4) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 14 of 54 Magnetek, Inc.
  • Page 15 (283 to 354) 18 to 23 2 to 300 ─ (159 to 204) 32 to 40 3 to 300 (283 to 354) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 15 of 54 Magnetek, Inc.
  • Page 16 (283 to 354) 18 to 23 3/0 to 600 ─ (159 to 204) 32 to 40 1 to 350 (283 to 354) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 16 of 54 Magnetek, Inc.
  • Page 17 12 to 10 U/T1,V/T2,W/T3, (10.6 to 13.2) -,+1, +2, B1, B2, Series 3 4012 1.2 to 1.5 14 to 10 (10.6 to 13.2) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 17 of 54 Magnetek, Inc.
  • Page 18 4031 2 to 2.5 B1, B2 10 to 8 ─ (17.7 to 22.1) 4 to 6 10 to 6 (35.4 to 53.1) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 18 of 54 Magnetek, Inc.
  • Page 19 -, +1, R1/L11, S1/L21, T1/L31 Series 3 4075 4 to 5 ─ ─ (35.2 to 43.99) 9 to 10 ─ (79.2 to 87.97) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 19 of 54 Magnetek, Inc.
  • Page 20 Series 4 4112 (159 to 204) 18 to 23 3 to 4/0 ─ (159 to 204) 18 to 23 (159 to 204) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 20 of 54 Magnetek, Inc.
  • Page 21 (159 to 204) 18 to 23 3 to 3/0 ─ (159 to 204) 18 to 23 4 to 300 (159 to 204) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 21 of 54 Magnetek, Inc.
  • Page 22 Series 3 4304 (77.4 to 95.0) 31.4 to 39.2 ─ (276.2 to 344.8) 200/ 1.3 to 1.4 200, 400/ ─ (11.4 to 12.3) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 22 of 54 Magnetek, Inc.
  • Page 23 ─ ─ (693.9 to 867.4) 78.4 to 98 ─ (693.9 to 867.4) 200/ 1.3 to 1.4 200, 400/ ─ (11.4 to 12.3) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 23 of 54 Magnetek, Inc.
  • Page 24 (283 to 354) 32 to 40 1/0 to 300 ─ (283 to 354) 32 to 40 2/0 to 300 (283 to 354) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 24 of 54 Magnetek, Inc.

  • Page 25: Dimensions, Installation Space And Substitution Material

    21.65 11.14 2180 12.99 2215 2215 28.54 17.72 27.76 12.99 17.72 13.78 2283 2283 2346 2346 19.69 31.50 13.78 19.69 33.46 14.17 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 25 of 54 Magnetek, Inc.
  • Page 26 4260 19.69 4304 4304 36.06 14.88 22.64 4370 4370 37.40 51.38 27.95 4477 4450 16.26 14.57 26.38 44.88 4590 4605 36.06 58.07 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 26 of 54 Magnetek, Inc.

  • Page 27: Impulse ® G+/Vg+ Series 4 Drive Options

    PS-A10L for 240 V class Parameter Management Y-Stick USB Copy Unit JVOP-181 Operator LCD Operator JVOP-180 LCD Operator Remote Remote Keypad Mounting Kit S4-RMT-OPER-KIT Mount Kit IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 27 of 54 Magnetek, Inc.
  • Page 28 Product Transition Guide ® IMPULSE •G+ & VG+ Series 4 ® IMPULSE •G+ Series 3 Wiring Diagram IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 28 of 54 Magnetek, Inc.
  • Page 29 Product Transition Guide ® IMPULSE •G+ & VG+ Series 4 ® IMPULSE •VG+ Series 3 Wiring Diagram IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 29 of 54 Magnetek, Inc.
  • Page 30 Product Transition Guide ® IMPULSE •G+ & VG+ Series 4 ® IMPULSE •G+/VG+ Series 4 Wiring Diagram IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 30 of 54 Magnetek, Inc.

  • Page 31: Parameter Cross Reference

    A2-01 ~ A2-30 A2-01 ~ A2-30 Reference 1 B1-01 15.00 Hz B1-01 15.00 Hz Reference 2 B1-02 30.00 Hz B1-02 30.00 Hz IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 31 of 54 Magnetek, Inc.

  • Page 32: Impulse®•G+ & Vg+ Series 3 To Series 4 Transition Guide August

    (A1-03=2) (VG+ (See No-Load only) Brake Start/Stop) 0: Normal Rotation 0: Standard Reverse Oper B3-04 B3-04 1: Exchange 1: SwitchPhase Phases Order IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 32 of 54 Magnetek, Inc.
  • Page 33 3.0 sec B5-13 3.0 sec Accel Time 4 B5-14 3.0 sec B5-14 3.0 sec Decel Time 4 B5-15 3.0 sec B5-15 3.0 sec IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 33 of 54 Magnetek, Inc.
  • Page 34 0: Decel to Stop 1: Coast to Stop 1: Coast to Stop Lmt Stop Method C3-07 C3-07 2: Use B3-03 2: Use B3-03 Method Method IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 34 of 54 Magnetek, Inc.
  • Page 35 C5-02 3: Fault Stop 3: Fault Stop 4: Use B3-03 4: Use B3-03 Method (allows Method (allows Lower only) Lower only) (alarm) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 35 of 54 Magnetek, Inc.
  • Page 36 1.25 0: Disabled 0: Disabled C7-08 Trav Trq Limiter C7-10 (VG+ only) 1: Enabled 1: Enabled C7-09 Limiter Freq C7-11 (VG+ only) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 36 of 54 Magnetek, Inc.
  • Page 37 C8-24 C3-14 Height Home Upper Home (VG+ only) (VG+ only) 3: Home MFDI Lower 4: Home = UL3 4: Home = UL3 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 37 of 54 Magnetek, Inc.
  • Page 38 LW Display Hold C10-03 C10-03 1: Hold Disp 3 sec 1: Hold Disp 3 sec C10-04 C10-04 LW Conversion 00000 (VG+ only) (VG+ only) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 38 of 54 Magnetek, Inc.
  • Page 39 Delay-off timer C12-04 C12-04 0.0 sec Maintenance Tmr C12-05 C12-05 Maintenance Gain C12-06 C12-06 Inch Run Time C13-01 1.00 sec C13-01 1.00 sec IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 39 of 54 Magnetek, Inc.
  • Page 40 (G+ only) 200 ms (V/F) (G+ only) 200 ms (V/F) F TorqCmp @ D3-03 D3-03 0.0% 0.0% Start (G+ only) (G+ only) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 40 of 54 Magnetek, Inc.
  • Page 41 0.00 sec 0: Disabled 0: Disabled Hunt Prevention D11-01 D11-01 Select 1: Enabled 1: Enabled Hunt Prevention D11-02 1.00 D11-02 1.00 Gain IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 41 of 54 Magnetek, Inc.
  • Page 42 Base Voltage E1-13 0.0 V E1-13 0.0 VAC * Initial value is determined by O2-04 (kVA Motor Rated FLA E2-01 E2-01 Selection) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 42 of 54 Magnetek, Inc.
  • Page 43 Motor Rated E4-07 * Values automatically set at Auto Tuning Power F1-01 F1-01 Pulses/Rev 1024 PPR 1024 PPR (VG+ only) (VG+ only) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 43 of 54 Magnetek, Inc.
  • Page 44 0: FWD = CCW F1-17 PG Ch 2 Rotation ---- (VG+ only) 1: FWD = CW PGO-2-S Det F1-18 0.5 sec Time (VG+ only) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 44 of 54 Magnetek, Inc.
  • Page 45 F5-04 F5-04 DO Ch5 Select F5-05 F5-05 DO Ch6 Select F5-06 F5-06 DO Ch7 Select F5-07 F5-07 DO Ch8 Select F5-08 F5-08 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 45 of 54 Magnetek, Inc.
  • Page 46 - M4 (Series 3) G+: F H2-02 H2-02 Press Same as H2-03 Same as H2-03 Term M3-M4 Sel VG+: 0 Programming (Series 4) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 46 of 54 Magnetek, Inc.
  • Page 47 H4-03 H4-03 0.0% Terminal AM Sel H4-04 H4-04 Terminal AM Gain H4-05 50.0% H4-05 50.0% Terminal AM Bias H4-06 0.0% H4-06 0.0% IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 47 of 54 Magnetek, Inc.
  • Page 48 1: Std Fan Cooled 1: VT Motor MOL Fault Select L1-01 L1-01 2: Std Blower 2: CT Motor Cooled 3: Vector Motor 3: Vector motor IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 48 of 54 Magnetek, Inc.
  • Page 49 (G+ only) (G+ only) Spd Agree Level L4-01 0.0 Hz L4-01 0.0 Hz Spd Agree Width L4-02 2.0 Hz L4-02 2.0 Hz IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 49 of 54 Magnetek, Inc.
  • Page 50 0.1 sec * Initial value is dependent on drive size, OH Pre-Alarm Lvl L8-02 95°C L8-02 which is determined by O2-04 (kVA selection) IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 50 of 54 Magnetek, Inc.
  • Page 51 0: Hertz Determined by Display Units O1-04 O1-04 A1-02 1: RPM 1: RPM LCD Contrast O1-05 O1-05 Range of 0 to 5 IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 51 of 54 Magnetek, Inc.
  • Page 52 3: OP <–> Inv 3: OP <–> Inv Verify Verify 0: Disabled 0: Disabled Read Allowable O4-02 O4-02 1: Enabled 1: Enabled IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 52 of 54 Magnetek, Inc.
  • Page 53 Product Transition Guide ® IMPULSE •G+ & VG+ Series 4 Page Intentionally Left Blank IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011 Page 53 of 54 Magnetek, Inc.
  • Page 54 •G+ & VG+ Series 3 to Series 4 Product Transition Guide Data subject to change without notice. Magnetek, Inc. N49 W13650 Campbell Drive Menomonee Falls, WI 53051 (800) 288-8178 Fax (262) 783-3510 www.magnetekmh.com Document Number: 144-23942 August 2011 Magnetek, Inc. ©...

This manual is also suitable for:

Impulse vg+ series 3Impulse g+ series 4Impulse vg+ series 4

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