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adept technology 550 Manuals
Manuals and User Guides for adept technology 550. We have
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adept technology 550 manuals available for free PDF download: Instruction Handbook Manual, User Manual
adept technology 550 Instruction Handbook Manual (132 pages)
Brand:
adept technology
| Category:
Robotics
| Size: 3.84 MB
Table of Contents
Table of Contents
10
1 Safety
18
Introduction
19
Figure 1-1 Adept 550 Robot with Joint Locations
19
Figure 1-2 Adept MV-8 Controller and PA-4 Power Chassis
19
Adept Equipment Compatibility
20
Definition of a Manipulating Industrial Robot
20
Table 1-1 Adept Hardware and Software Compatibility for Category 1 Systems
20
Notes, Cautions, and Warnings
21
Risk Assessment - Category 1 System
21
Precautions and Required Safeguards
22
Robot Static Forces
22
Safety Barriers
22
Table 1-2 Robot Torques and Forces
22
Figure 1-3 Robot Impact and Trapping Point Hazards
23
Hazards from Expelling a Part or Attached Tooling
23
Impact and Trapping Points
23
Table 1-3 Maximum Robot Joint Velocities in Runaway Situations
23
Additional Safety Information
24
Intended Use of the Robots
24
Table 1-4 Sources for International Standards and Directives
24
Robot Modifications
25
Acceptable Modifications
25
Unacceptable Modifications
26
Endangerment through Additional Equipment
26
Working Areas
26
Qualification of Personnel
27
1.10 Transport
27
1.11 Safety Equipment for Operators
28
1.12 Protection against Unauthorized Operation
28
1.13 Operating Modes of Adept Robots
28
Automatic Mode
28
Manual Mode
28
1.14 Safety Aspects While Performing Maintenance
29
1.15 Risks that Cannot be Avoided
29
1.16 What to Do in an Emergency Situation
29
1.17 How to Get Help
30
In Europe
30
Europe/Germany
30
France
30
Italy
30
In the United States
30
Service Calls
30
Application Questions
30
Applications Internet E-Mail Address
30
Training Information
30
Outside Continental United States or Europe
31
2 Installation
32
Environmental and Facility Requirements for Robot
34
Facility Ambient Air Quality for Robots
34
Robot Workcell Free Space
34
Environmental and Facility Requirements for Controller
34
Table 2-1 Operating Environment Specifications for Adept Robots
34
Table 2-2 Operating Environment Requirements
34
Environmental and Facility Requirements Power Chassis
35
Before Unpacking Adept Equipment
35
Adept Shipment Specifications
35
Transport and Storage
35
Table 2-3 Adept Shipping Crate Specifications
35
Unpacking and Inspecting the Adept Equipment
36
Repackaging for Relocation
36
Figure 2-1 Adept 550 Robot on a Transportation Pallet
36
Robot Installation
37
Mounting Surface
37
Tool and Equipment Requirements
37
Mounting Procedure
37
Figure 2-2 Mounting Hole Pattern (Robot-To-Mounting Surface)
37
Table 2-4 Mounting Bolt Specifications
38
Installation of the Adept MV Controller and the Adept PA-4 Power Chassis
39
Joining an Adept PA-4 Power Chassis to an Adept MV Controller
39
Figure 2-3 Joining the Power Chassis and Controller at the Top
39
Figure 2-4 Joining the Power Chassis and Controller at the Bottom
40
Joining at the Bottom
40
Joining at the Top
40
Space Around the Chassis
41
Installation in a Rack or Panel Mount
41
Panel Mounting
41
Rack Mounting
41
Figure 2-5 Installing Mounting Brackets on an Adept MV Controller
42
Figure 2-6 Installing Mounting Brackets on an Adept PA-4 Power Chassis
43
2.11 Installing the A-Series Monitor and Keyboard
44
Installation Procedure
44
Figure 2-7 Connecting the A-Series Monitor and Keyboard
44
2.12 Installing a Terminal in an S-Series System
45
Recommended Terminal for S-Series Systems
45
Installation Procedure
45
2.13 Installing the External Front Panel
46
Controls and Indicators
46
Figure 2-8 External Front Panel (VFP)
46
Installing the External Front Panel (VFP)
47
Figure 2-9 External VME Front Panel Installation
47
2.14 Signal Interconnection Installation
48
System Cable Connections
48
Figure 2-10 Adept 550 Robot System Cable Installation
48
Connecting the Robot to the Power Chassis
49
Figure 2-11 Adept 550 Robot Rear Panel
49
Installing Signal Cables: Robot to MV Controller
50
Figure 2-12 Robot-To-VJI Cable Installation
50
Installing Signal Cables: MV Controller to Power Chassis
51
Figure 2-13 Power Chassis to VJI Cable Installation
51
Connecting the MCP to the VFP
52
MCP Cradle
52
Figure 2-14 MCP Connection
52
2.15 Grounding Information
53
Adept MV Controller Grounding
53
Adept PA-4 Power Chassis Grounding
53
Adept Robot Grounding
53
Robot-Mounted Equipment Grounding
53
2.16 Connecting to AC Power
54
Connecting AC Power to the MV Controller
54
AC Power Requirements
54
Power Entry Module
54
Table 2-5 Adept MV Controller Power Requirements
54
Connecting AC Power Cord
55
Figure 2-15 Adept MV Controller Power Entry Module
55
Table 2-6 Adept MV Controller Power Cord Specifications
55
Connecting AC Power to the Adept PA-4 Power Chassis
56
AC Power Requirements for Power Chassis
56
Table 2-7 Adept PA-4 Power Chassis Power Requirements
56
Connecting the Power Chassis AC Power Cord
57
Table 2-8 AC Power Cord Specifications for Power Chassis
57
Typical AC Power Installation Diagrams
58
Figure 2-16 Typical 380-415 V AC Connection for Category 1 System
58
Figure 2-17 Typical 3-Phase 200-240 V AC Connection for Category 1 System
58
Changing Voltage Setting for Power Chassis
59
Figure 2-18 Insulating Blue Wire in Power Cord
59
Figure 2-19 Changing Voltage in Power Chassis
60
2.17 Additional Power Chassis Information
61
Overview of B+ Amplifier Module
61
Connectors and Indicators
61
Circuit Breaker and Fuse Information
62
Chassis Circuit Breaker
62
Chassis Fuses
62
Amplifier Module Fuses
62
Removing and Installing Amplifier Modules
62
Removing Amplifier Modules
62
Installing Amplifier Modules
63
2.18 Installing End-Effectors on an Adept 550 Robot
63
2.19 Removing and Installing the User Flange
64
Removing the Flange
64
Installing the Flange
64
Figure 2-20 User Flange Removal Details
64
2.20 User Connections on Robot
65
User Air Lines
65
User Electrical Lines
65
3 Preparation for Safe and Effective Use of the Robot
66
Overview of Safety System
67
Introduction
67
Operating in Manual Mode
67
User-Supplied E-Stop Switches
67
Terminal Block on External Front Panel
68
Table 3-1 Terminal Assignment of the Terminal Block on the Back of the VFP
68
External E-Stop Input
69
Passive E-Stop Output
69
Digital Inputs and Outputs of the System Input/Output (SIO) Module
70
Input Signals
70
Table 3-2 DIO Input Specifications (SIO Module) on the Security Panel
70
Output Signals
71
Table 3-3 DIO Output Specifications (SIO Module)
71
Digital I/O Connector Pinouts
72
Table 3-4 Digital I/O Connector Pin Assignments on SIO Module
72
Figure 3-1 Digital I/O Connector Pin Locations on SIO Module
73
Typical Emergency Stop Circuitry
74
Figure 3-2 E-Stop Diagram with VFP and MCP
74
Figure 3-3 E-Stop Circuitry with Additional Safety Equipment
75
4 Commissioning the System
76
Introduction
77
Check of Physical Connections
77
Physical Connections
77
VFP Operating Modes
77
Manual Operating Mode
77
Automatic Operating Mode
78
Using the Brake Release Button
79
Brakes
79
Brake Release Button
79
Description of the Manual Control Pendant (MCP)
80
How to Hold the MCP
80
Figure 4-1 Holding the MCP
80
Description of Buttons on the MCP
81
Mode Control and Joint/Axis Control Buttons
81
Speed Bars
81
Figure 4-2 MCP Layout
81
How to Stop a Robot in Manual Mode
82
How to Start the Robot
82
Enable High Power with the MCP
82
In Automatic Mode
82
In Manual Mode
83
Calibration of the Robot with the MCP
83
Moving the Robot with the MCP
84
Figure 4-3 Command (CMD) Function Button
84
MAN/HALT Button for Selecting Joint State
85
Joint/Axis Control Buttons
85
Speed Bars
85
Figure 4-4 Mode Control Buttons
85
Figure 4-5 Speed Bars
85
Selecting Joint State and Moving the Robot
86
Figure 4-6 Joint State (SCARA)
86
Selecting and Moving Joint 1
87
Selecting and Moving Joint 2
87
Selecting and Moving Joint 3
87
Selecting and Moving Joint 4
87
Limiting Joint Travel
88
Softstops
88
Hardstops
88
Table 4-1 Softstop and Hardstop Specifications
88
5 Maintenance
90
Introduction
91
Checking Robot Mounting Bolts and Leveling
91
Table 5-1 Inspection and Maintenance
91
Lubricate Joint 3 Ball Screw
92
Figure 5-1 Lubrication of Joint 3 Ball Screw
92
Check Tension and Wear on J3 and J4 Drive Belts
93
Figure 5-2 Location of Access Cover on Underside of Outer Link
93
Figure 5-3 Location of Joint 3 and Joint 4 Drive Belts
94
Figure 5-4 Close-Up View of Joint 3 Brake Assembly
95
Maintenance and Inspection of Air Filters
96
Adept PA-4 Fan Filter Inspection and Cleaning
96
Adept MV Controller Fan Filter Inspection and Cleaning
96
Check Lamps on VFP
96
6 Technical Specification
98
Dimensions
99
Dimensions for Adept 550 Robot
99
Figure 6-1 Adept 550 Robot Top and Side Dimensions
99
User Flange Dimensions for Adept 550 Robot
100
Figure 6-2 User Flange Dimensions for Adept 550 Robot
100
Dimensions for Adept MV-8 Controller
102
Dimensions for Adept MV-19 Controller
103
Dimensions for Adept PA-4 Power Chassis
104
Dimensions of the External Front Panel
105
Dimensions of the Mounting Brackets
106
MCP Cradle Dimensions
107
Joint Motions
108
Joint 1
108
Joint 2
108
Joint 3
109
Joint 4
109
Adept 550 Robot Specifications
110
Table 6-1 Adept 550 Robot Specifications
110
Adept 550 Robot Working Envelope
112
Adept PA-4 Power Chassis Specifications
113
Table 6-2 Power Consumption for PA-4 Power Chassis with an Adept 550 System
113
Adept 550 Cleanroom Robot
114
Introduction
115
Vacuum Specifications
115
Installation
115
Table A-1 Adept 550 Cleanroom Robot Vacuum Specifications
115
A.3 Adept 550 Cleanroom Robot Dimensions
116
Dual Adept 550 Robots
118
Introduction
119
Dual Adept 550 Robot System Description
119
Installation
119
Vmebus Address for VJI Module
119
Adept PA-4 Power Chassis
119
Cable Installation
120
Operation with the Manual Control Pendant (MCP)
120
Programming Information
120
Language Programming
120
Monitor Commands
120
Table B-1 Typical Robot-VJI-Amplifier Assignments in Dual Adept 550 Robot System
120
Emergency Stop Circuit Shuts off both Robots
121
EMC Test Information
122
C.1 Electromagnetic Compatibility Testing Results
122
Table C-1 EMC Test Results
122
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adept technology
550
User Manual
adept technology 550 User Manual (94 pages)
Table-Top Robot
Brand:
adept technology
| Category:
Robotics
| Size: 0.7 MB
Table of Contents
Table of Contents
6
1 General Information
12
How to Use this Manual
13
Follow These Steps to Install and Configure the Adept 550 Robot
13
Related Manuals
13
Standard Manuals
13
Other Adept Product Manuals
14
Optional V + Developer's Manuals
14
Warnings, Cautions, and Notes
15
Safety
15
Reading and Training for Users and Operators
15
System Safeguards
16
Safety Features on External VME Front Panel (VFP)
16
Computer-Controlled Robots and Motion Devices
16
Manually-Controlled Robots and Motion Devices
16
Other Computer-Controlled Devices
16
Robot Modifications
17
Acceptable Modifications
17
Unacceptable Modifications
17
How Can I Get Help
18
Within the Continental United States
18
Service Calls
18
Application Questions
18
Applications Internet E-Mail Address
18
Training Information
18
Within Europe
18
France
18
Outside Continental United States or Europe
19
Adept Bulletin Board Service (BBS)
19
2 Robot Overview
20
Overview
21
Adept 550 Robot
21
General Description
21
Joint Motions
21
Joint 1
21
Figure 2-1 Adept 550 Robot Joint Locations
22
Joint 2
23
Figure 2-2 Joint 1 Motion
23
Joint 3
24
Joint 4
24
Figure 2-3 Robot LEFTY and RIGHTY Configurations
24
Figure 2-4 Joint 3 and Joint 4 Motion
25
Robot Working Envelope
26
Figure 2-5 Adept 550 Robot Working Envelope
26
Specifications
27
Table 2-1 Specifications
27
Options
28
3 Power Chassis/Controller Overview
30
Adept PA-4 Power Chassis
31
Introduction
31
Dimensions
31
Figure 3-1 Adept PA-4 Power Chassis
31
Dual B5 Amplifier Module
32
Connectors and Indicators
32
Adept MV Controller
33
Figure 3-2 Adept MV-8 Controller
33
4 Robot Installation
34
Environmental and Facility Requirements
35
Facility Ambient Air Quality
35
Robot Workcell Free Space
35
Unpacking and Inspecting
35
Before Unpacking
35
After Unpacking
35
Repacking for Relocation
35
Robot Mounting
36
Mounting Surface
36
Mounting Procedure
36
Figure 4-1 Mounting Hole Pattern (Robot-To-Mounting Surface)
36
Table 4-1 Mounting Bolt Specifications
36
User Flange Dimensions
37
Figure 4-2 User Flange Dimensions
37
End-Effectors
38
Figure 4-3 User Flange Close-Up Dimensions
38
User Connections
39
User Air Lines
39
User Electrical Lines
39
5 Power Chassis Installation
40
Environmental and Facility Requirements
41
Ambient Air Quality
41
Power Chassis Installation
41
Power Chassis Models
41
Connecting to AC Power, Model 3303 Power Chassis
41
Power Requirements for Model 3303 Power Chassis
41
Table 5-1 Adept PA-4 Power Chassis Model 3303 Power Requirements
41
Connecting Power Cord, Model 3303 Power Chassis
42
Figure 5-1 Power Entry Module on Adept PA-4 Chassis (Model 3303)
42
Connecting to AC Power, Model 3306 Power Chassis
43
Power Requirements for Model 3306 Power Chassis
43
Changing Voltage Setting (Model 3306 Only)
43
Table 5-2 Adept PA-4 Power Chassis Model 3306 Power Requirements
43
Connecting AC Power Cord, Model 3306 Power Chassis
44
System Grounding Information
44
Table 5-3 AC Power Cord Specifications, Model 3306 Power Chassis
44
Circuit Breaker and Fuse Information
45
Chassis Circuit Breaker
45
Chassis Fuses
45
Amplifier Module Fuses
45
Joining an Adept PA-4 Power Chassis to an Adept MV Controller
45
Joining at the Top
46
Joining at the Bottom
47
Installation in a Rack or Panel Mount
48
Space Around the Chassis
48
Panel Mounting
48
Rack Mounting
48
Removing and Installing Amplifier Modules
50
Removing Amplifier Modules
50
Installing Amplifier Modules
50
Installing Cables: Robot/Controller/Power Chassis
51
System Cable Connections
51
Connecting Adept 550 Robot to Power Chassis
52
Connecting Robot to Adept MV Controller
55
Connecting Adept MV Controller to Power Chassis
56
6 Operation
58
Verify Installation
59
Physical Connections
59
Turn on Controller and Power Chassis
59
Calibrate Robot
59
About Calibration
60
Learning to Operate and Program the Adept 550 Robot
60
Limiting Joint Travel
61
Softstops
61
Hardstops
61
Table 6-1 Softstop and Hardstop Specifications
61
Brakes
62
Brake Release Button
62
7 Maintenance
64
Maintenance Schedule
65
Checking Mounting Bolts and Leveling
65
Lubricate Joint 3 Ball Screw
65
Table 7-1 Inspection and Maintenance
65
Check Tension and Wear on J3 and J4 Drive Belts
66
Adept PA-4 Power Chassis
70
Fan Filter Inspection and Cleaning
70
Dimension Drawings
72
A.1 Dimensions for Adept 550 Robot
73
A.2 Dimensions for Adept PA-4 Power Chassis
74
A.3 Dimensions for Power Chassis and Controller
75
A.4 Mounting Bracket Dimensions
76
Adept 550 Cleanroom Robot
78
Introduction
79
Vacuum Specifications
79
Installation
79
Table B-1 Adept 550 Cleanroom Robot Vacuum Specifications
79
Adept 550 Cleanroom Robot Dimensions
80
Dual Adept 550 Robots
82
C.1 Introduction
83
Dual Adept 550 Robot System Description
83
C.2 Installation
83
Vmebus Address for VJI Module
83
Adept PA-4 Power Chassis
83
Cable Installation (Model 3303, with Two Power Chassis)
84
Operation with the Manual Control Pendant (MCP)
84
C.4 Programming Information
84
Language Programming
84
Monitor Commands
84
Table C-1 Typical Robot-VJI-Amplifier Assignments in Dual Adept 550 Robot System
84
C.5 Emergency Stop Circuit Shuts off both Robots
85
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