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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-1) Notes: The cooling system is under pressure when the engine is warm. Release pressure before making repairs.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-2) Cooling system components, body side Main radiator Auxiliary radiator page 19-5 1 - Radiator Removing and installing...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-3) 7 - Fan bracket 8 - Retaining clamp Check for tight fit 9 - Connector 10 - Coolant fan (V35)
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-4) 14 - Thermo switch (F18), 35 Nm For electric fan Switching temperatures, 1st stage: On: 92-97 C...
Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-13) Thermostat housing, disassembling and assembling Notes: Routing of hoses at the coolant controller housing page 19-7. 1 - Plug...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-14) 7 - Thermostat Install position: large plate downward Checking: heat controller in water bath Opening starts at approx. 80 C Opening ends at approx.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-15) Coolant, draining and filling Special tools, equipment, test and inspection devices; required accessories V.A.G 1306 Drip pan V.A.G 1921 spring band clip pliers...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-16) Draining - Open the coolant recovery bottle cap. - Remove damping pan: Repair Manual, Body-Exterior , Repair Group 50 - Unscrew the drain plug -arrow- from the radiator return to drain the coolant from the radiator.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-17) Refilling Notes: To satisfy TL VW 774 D, only G 12 may be used as a coolant additive. Color coding: red.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-18) Recommended mixing ratios: The amount of coolant may vary depending on the vehicle accessories. - Tighten the drain plug into the radiator return.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-19) Radiator, removing and installing Special tools, equipment, test and inspection devices; required accessories V.A.G 1306 Drip pan V.A.G 1331 Torque wrench (5-50 Nm)
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-20) Main radiator Auxiliary radiator page 19-22 Removing - Drain coolant page 19-15. - Remove front bumper: Repair Manual, Body-Exterior , Repair Group 63 - Pull the quick coupler off the radiator.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-21) Notes and assembly procedures for vehicles with air conditioning CAUTION! Do not open the A/C refrigerant circuit.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-22) Auxiliary radiator Removing - Drain coolant page 19-15. - Remove right front sound-proofing mat: Repair Manual, Body-Exterior , Repair Group 50...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-23) - Remove the upper retaining screws -1- of the auxiliary cooler. - Remove the lower retaining screws in the front wheel housing from the bracket page 19-5 , item -5-.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-24) Coolant feed pump (V51), checking Special tools, equipment, test and inspection devices; required accessories V.A.G 1527 B diode test lamp V.A.G 1594 A auxiliary measuring tool set...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-25) Test conditions Fuse # 16 OK Test sequence - Disconnect the two-way connector from the coolant feed pump (V51).
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-26) If the pump (V51) starts: - Turn the ignition off and on. - Connect the V.A.G 1527 B diode test lamp to the disconnected attachment plug of the coolant feed pump (V51) using auxiliary cables from V.A.G 1594 A.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-27) Coolant fans (V7 and V35), checking Special tools, equipment, test and inspection devices; required accessories V.A.G 1527 B diode test lamp V.A.G 1594 A auxiliary measuring tool set...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-28) Test conditions Main fuses must be OK. Thermo switch for the coolant fan (F18) OK. Test sequence - Remove the 3-way connector from the thermo switch for the coolant fan (F18).
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-29) If Stage 1 or 2 of the fans does not start: - Use the circuit diagram to find and repair the open: Electrical Wiring Diagrams, Troubleshooting &...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-30) Coolant pump, removing and installing Special tools, equipment, test and inspection devices; required accessories 3387 face pin spanner wrench V.A.G 1306 drip pan...
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-31) Removing - Drain coolant page 19-15. - Remove V-belt page 13-28. - Remove the retaining screws -1- of the pulley for the coolant pump -2- and remove the pulley.
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Volkswagen Jetta, Golf, GTI 1999, 2000 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP Cooling system components, removing and installing (Page 19-32) Installing Reassemble is in reverse order, but note the following: Notes: The coolant pump sealing plug points downward.
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