Volkswagen Golf Variant 2007 Service Manual page 56

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
Checking position of adjusting mechanism with new pressure
plates only
• Both edges -A- of the adjuster ring must be located between
the two notches -arrows B-.
• If the adjuster ring takes up a different position in new pressure
plates, the pressure plate and clutch plate are not allowed to
be installed.
• The adjuster ring may take up a position outside the notches
in used clutches.
Note
Renew clutch plates and pressure plates with damaged or
♦
loose rivet connections.
Renew pressure plate and clutch plate together only.
♦
Select clutch plate and pressure plate according to engine
♦
code and ⇒ Electronic parts catalogue "ETKA" .
If clutch has burnt out, thoroughly clean clutch housing, fly‐
♦
wheel and parts of engine facing gearbox to reduce smell of
burnt linings.
Clean input shaft splines and, on used clutch plates, clean hub
♦
splines; remove corrosion and apply only a very thin coat of
clutch plate spline grease -G 000 100- to splines. Then move
clutch plate to and fro on input shaft until hub moves freely on
shaft. Remove excessive grease.
Pressure plates are protected against corrosion and greased.
♦
Clean contact surface only. Otherwise, the service life of the
clutch will be considerably reduced.
Pressure plate contact surface and clutch plate lining must
♦
make full contact with flywheel. Only then insert securing bolts.
– Reverse counterhold tool -3067- for installation.
– Push pressure plate onto centralizing pins.
– To centre clutch plate, use centring mandrel -3190 A- .
– Tighten all bolts evenly by hand until bolt heads contact pres‐
sure plate.
– Tighten bolts in small steps diagonally in order not to damage
centring holes of pressure plate and centring pins of dual-
mass flywheel.
– Install gearbox ⇒ page 92
52
Rep. Gr.30 - Clutch
.