Volkswagen Golf Variant 2007 Service Manual page 165

6-speed manual gearbox 02s
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Table of shims
Bearing play
Measured value (mm)
0.671...0.699
0.700...0.724
0.725...0.749
0.750...0.774
0.775...0.799
0.800...0.824
0.825...0.849
0.850...0.874
0.875...0.899
0.900...0.924
0.925...0.949
0.950...0.974
0.975...0.999
1.000...1.024
1.025...1.049
1.050...1.074
1.075...1.099
1.100...1.124
1.125...1.149
1.150...1.174
1175...1.199
1.200...1.224
1.225...1.249
1.250...1.274
1.275...1.229
1.300...1.324
1.325...1.349
1.350...1.374
1.375...1.399
1.400...1.424
1.425...1.449
1.450...1.474
1.475...1.499
1.500...1.524
1.525...1.549
1.550...1.574
1.575...1.599
1.600...1.624
1.625...1.649
1.650...1.674
1.675...1.699
1.700...1.724
Note
Allocate shims according to ⇒ Electronic parts catalogue "ETKA" .
– Remove input shaft and press outer race of tapered roller
bearing out of gearbox housing using thrust plate -VW 447 i- .
– Insert shims of determined thickness, thickest shim first.
If the size of shim required is larger than those listed in the table,
insert two shims totalling the correct figure.
– Press outer race of tapered roller bearing together with the
shim (1.175 mm in example) into gearbox housing using thrust
pad -VW 510- .
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
Shim
Thickness (mm)
0.650
0.675
0.700
0.725
0.750
0.775
0.800
0.825
0.850
0.875
0.900
0.925
0.950
0.975
1.000
1.025
1.050
1.075
1.100
1.125
1.150
1.175
1.200
1.225
1.250
1.275
1.300
1.325
1.350
1.375
1.400
1.425
1.450
1.475
1.500
1.525
1.550
1.575
1.600
1.625
1.650
1.675
161
1. Input shaft

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