Volkswagen Golf Variant 2007 Service Manual page 135

Adjusting 5th and 6th gear from gearbox manufacture date
12 06 6
– Engage 5th gear.
– Loosen bolt -1-.
– Then press the selector jaw and the locking collar down
-arrows- and tighten bolt -1- to 25 Nm.
• 5th gear engaged.
• Check measurement: it should not be possible to insert a 0.2°
mm feeler gauge between locking collar and each selector
segment -arrow- on the side of 6th gear.
– If necessary, repeat adjustment.
– Engage 5th gear and then 6th gear.
When 5th or 6th gear is engaged, the selector fork for 5th and 6th
gear should have slight clearance in the selector jaw.
– Switch to neutral.
• Locking collar must now be in the neutral position. Synchro-
ring must move freely.
– Shift through all gears.
Continuation for all
– Apply sealant -AMV 188 200 03- evenly to sealing surface of
gearbox housing cover.
– Install gearbox housing cover
– Install both flange shafts with compression springs, thrust
washers and tapered rings
– Fit release bearing guide sleeve
– Fit clutch release lever and release bearing
– Fill with gear oil ⇒ page 92
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
⇒ page 104 .
⇒ page 184 .
⇒ page 44 .
⇒ page 44
.
.
5. Dismantling and assembling gearbox
131