Volkswagen Golf Variant 2007 Service Manual page 183

– Set up dial gauge (3 mm measuring range) and set to "0"with
1 mm preload.
-A- = threaded spindle from puller --Kukko 18/0- .
– Move output shaft up and down and note dial gauge reading
(example: 0.20 mm).
2.2.1 Determining thickness of shim
The specified bearing preload is obtained by adding a constant
preload figure (0.10 ... 0.15 mm) to the reading obtained (0.20
mm) and the thickness of the shim installed (0.65 mm).
Example:
Installed shim
+ Measured value
+ Preload (constant)
Shim thickness
Example:
Bearing play =
(0.65 mm shim
plus determined measured val‐
ue)
0.850 mm
– Remove output shaft and pull out small tapered roller bearing
outer race ⇒ page 169
Table of shims
Bearing play =
(0.65 mm shim
plus determined measured val‐
ue)
0.650
0.660 ... 0.689
0.690 ... 0.739
0.740 ... 0.789
0.790 ... 0.839
0.840 ... 0.889
0.890 ... 0.939
0.940 ... 0.989
0.990 ... 1.039
1.040 ... 1.089
1.090 ... 1.139
1.140 ... 1.189
1.190 ... 1.239
1.240 ... 1.289
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
0.65 mm
0.20 mm
0.15 mm
1.00 mm
Thickness of shim according to
table
1.000 mm
.
Shim
thickness (mm)
0.750
0.800
0.850
0.900
0.950
1.000
1.050
1.100
1.150
1.200
1.250
1.300
1.350
1.400
6-speed manual gearbox 02S - Edition 07.2009
179
2. Output shaft