Volkswagen Golf Variant 2007 Service Manual page 179

Checking synchro-rings for 3rd and 4th gear for wear
– Press synchro-ring onto cone of synchromeshed gear and
measure gap -a- using feeler gauge.
Gap -a- Installation (new) di‐
3rd gear
4th gear
Dismantling and assembling 3rd and 4th gear locking collar and
synchro-hub
1 - Spring
Allocate springs according to ⇒ Electronic parts catalogue "ET‐
KA" .
Installation with hollow locking pieces
Installation with solid locking pieces
2 - Locking piece
Allocate locking pieces according to ⇒ Electronic parts catalogue
"ETKA" .
3 - Locking collar
4 - Synchro-hub
– Slide locking collar over synchro-hub.
Notches for locking pieces in synchro-hub and locking collar must
align.
Assembly of 3rd and 4th gear locking collar and synchro-hub with
hollow locking pieces
Locking collar has been pushed over synchro-hub.
– Insert locking pieces and install springs offset 120°. Angled
end of spring must locate in hollow locking piece.
Assembly of 3rd and 4th gear locking collar and synchro-hub with
solid locking pieces
• Locking collar has been pushed over synchro-hub.
– Insert locking pieces and install springs offset 120°. Springs
must seat with angled ends in front of locking pieces
-arrows-.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
mension
1.0...1.7 mm
1.0...1.7 mm
⇒ page 175
⇒ page 175
6-speed manual gearbox 02S - Edition 07.2009
Wear limit
0.5 mm
.
175
2. Output shaft