Volkswagen Golf Variant 2007 Service Manual page 164

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
– Press tapered roller bearing outer race into gearbox housing
to stop.
– Press tapered roller bearing outer race without shim into gear‐
box housing to stop.
– Install input shaft in clutch housing and set gearbox housing
in place. Tighten hexagon head bolts to 25 Nm and then turn
90° further.
– Fit measuring appliance and dial gauge in clutch housing.
– Before taking any measurements, rotate input shaft to allow
bearings to settle. Set dial gauge to "0" with 1 mm preload.
Note
This step must be repeated for each subsequent measurement,
or the dial gauge will not return to the starting position.
– Press input shaft in direction of dial gauge
-direction of arrow-.
– Read and note play on dial gauge (example: 1.21 mm).
Note
Dial gauge does not return to original position.
1.2.1 Determining thickness of shim
Example:
Bearing play, measured value Thickness of shim according to
1.21 mm
160
Rep. Gr.35 - Gears, shafts
table
1.175 mm