Volkswagen Golf Variant 2007 Service Manual page 132

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
– Drive on synchro-hub for 5th and 6th gear.
Note
When driving on, ensure that synchro-ring moves freely.
– Heat inner race of cylindrical roller bearing for 6th gear syn‐
chromeshed gear to maximum 100° C and drive onto input
shaft.
WARNING
Wear protective gloves!
– Install synchro-ring for 6th gear.
From gearbox date 26 05 8: set corrugated spring washer on
synchromeshed gear for 6th gear
– Install 6th gear synchromeshed gear with needle bearing.
Through gearbox date 20 08 6
– Set thrust washer -A- in place.
Note
Do not interchange inner races of cylindrical roller bearings of in‐
put and output shafts.
– Heat cylindrical roller bearing inner race -B- to maximum
100° C and drive onto input shaft.
WARNING
Wear protective gloves!
From gearbox date 21 08 6
Cylindrical roller bearing inner race -B- and thrust washer -A- are
combined in one component.
– Heat cylindrical roller bearing inner race to maximum 100° C
and drive onto input shaft.
WARNING
Wear protective gloves!
Continuation for all
– Set sleeve -A- on gear wheel for 5th gear.
128
Rep. Gr.34 - Controls, housing
⇒ Item 16 (page 105) .